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-   -   3aj tenere knocking sound on cold start (https://www.horizonsunlimited.com/hubb/yamaha-tech/3aj-tenere-knocking-sound-cold-67949)

zuna89serbia 23 Dec 2012 17:06

3aj tenere knocking sound on cold start
 
if someone could say what this sound could come(knocking)...timing chain changed before 8000km...after warming bike on short ride,sound dissapears or much quiet...Thanks:clap:

http://www.youtube.com/watch?v=9ZZWU...ature=youtu.be

Zergman 23 Dec 2012 17:18

Hi. Your video is set to "private". So we can't see it..

zuna89serbia 23 Dec 2012 18:34

corrected :thumbup1:

Jens Eskildsen 23 Dec 2012 20:42

If valves are en spec, its probably pistonslap.

zuna89serbia 24 Dec 2012 17:44

thank you all bier...I am pretty sure that sound's coming from right hand side,but i can not estimate,did it from barrel or from lower crank part...I will check oil pressure,oil road to head,valve clirence...and keyway,washer of counter balancer...

P.S sound after short ride... 27102012 - YouTube

bacardi23 25 Dec 2012 01:08

Sometimes, when it first starts is there a single hard knock sound?

btw, do you have enough oil in that engine?


Vando ;)

zuna89serbia 25 Dec 2012 20:30

No ther is not other hard core sound...it has correct level of oil certainly...and it is bradahl xtc c60 10w60 off road

zuna89serbia 15 Jan 2013 15:41

I checked whether the oil comes up to the cylinder head ... and I checked the oil pressure ...and everithing is ok...Then I decided to take off engine from frame and check condition off head,barrel and piston...engine is on the table http://i1227.photobucket.com/albums/...ps01486210.jpg


I'd appreciate it if anyone would have to give me a link or send me the workshop manual to mail...:thumbup1:

2499 15 Jan 2013 18:51

http://www.horizonsunlimited.com/hub...download-32180

This should be it.

Mike13 17 Jan 2013 10:25

Good luck

zuna89serbia 18 Jan 2013 15:05

thanks...head and barrel are removed from engine...what I found:cam on camshaft are worn and with measuring i determine that is under tolerance(especially exhaust),one exhaust valve look like this http://i1227.photobucket.com/albums/...psefeedaf0.jpg

piston,piston pin,barrel,small end look good without some big damage...but I take them to some workshop on measuring...

http://i1227.photobucket.com/albums/...ps7f028735.jpg (small end)

http://i1227.photobucket.com/albums/...psc69b7aa1.jpg (piston pin)

http://i1227.photobucket.com/albums/...ps68dec3bc.jpg (piston)

http://i1227.photobucket.com/albums/...ps4f129c2e.jpg (barrel)

http://i1227.photobucket.com/albums/...ps0c0436fe.jpg (rocker arm)

http://i1227.photobucket.com/albums/...psc7abcbb3.jpg (rocker arm2)

http://i1227.photobucket.com/albums/...ps3ffa20b8.jpg (camshaft1)

http://i1227.photobucket.com/albums/...psa0abcd1c.jpg (camshaft2)


And one IMPORTANT question...did compleat head from tt600e 2001(cylinder mark 3aj00,head mark 2kf) fit on 3aj with same marks...did there any difference in camshaft...i found one cheap...?

zuna89serbia 22 Jan 2013 21:03

people...is this play of oil pump drive gear and axle OK ? or all must be tight?

http://s1227.beta.photobucket.com/us...1152c.mp4.html
http://s1227.beta.photobucket.com/us...6f69b.mp4.html

mowby7359 5 Apr 2013 00:53

Hi might be to late, but I had a similar problem with the noise prominantly on the right side cover. when pulled down it was a flogged out key on the counter balance shaft to drive gear. This noise was most noisy when reved from idle as this gives max movement on the shaft. brett


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