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-   -   The 84 XT600 has a new life! (https://www.horizonsunlimited.com/hubb/yamaha-tech/84-xt600-has-new-life-42859)

alj9115 19 May 2009 00:47

The 84 XT600 has a new life!
 
:DI just completed a rebuild on a 1984 XT600 and wanted to share some build photos. I'm new to posting pictures, so bear with me as I fumble through it...


This is how I received her...a bit rough, but I see POTENTIAL!
http://photos-f.ak.fbcdn.net/hphotos..._1719605_n.jpg


I started stripping her down right away...
http://photos-e.ak.fbcdn.net/hphotos..._4463924_n.jpg

Cracked the side case to remove the clutch basket that had a broken tab..
http://photos-a.ak.fbcdn.net/hphotos..._2525063_n.jpg

New Frame Paint... I like the Blue and Black colors over the Red and white.
http://photos-c.ak.fbcdn.net/hphotos..._6515601_n.jpg

Frame Painting done...New front fender from a YZ250
http://photos-d.ak.fbcdn.net/hphotos..._6239817_n.jpg

New rear fender from a YZ250 as well...cut down a bit to fit the skinny rear.
http://photos-c.ak.fbcdn.net/hphotos..._2359137_n.jpg

The Head was NASTY dirty...This was AFTER I cleaned it. The rest was removed with a grinder and sanding discs.
http://photos-d.ak.fbcdn.net/hphotos..._7150984_n.jpg

Piston didn't look too bad, so I left well enough alone and replaced the rings only. New Timing chain as well just to be safe...No pic...sorry.
http://photos-g.ak.fbcdn.net/hphotos..._1911693_n.jpg

Another shot of the head, rocker assembly, and bottom of engine.
http://photos-e.ak.fbcdn.net/hphotos..._4537943_n.jpg

Can you say SHINY!!!
http://photos-g.ak.fbcdn.net/hphotos..._4095016_n.jpg

Another shot of the newly rebuilt engine and fresh paint!
http://photos-b.ak.fbcdn.net/hphotos..._2723375_n.jpg


Another gratuitous engine porn shot...
http://photos-c.ak.fbcdn.net/hphotos..._1246903_n.jpg

She's getting there...Newer rims/tires/freah engine rebuild/paint...
http://photos-h.ak.fbcdn.net/hphotos..._2936381_n.jpg


My Makeshift paintbooth...
http://photos-c.ak.fbcdn.net/hphotos..._3000905_n.jpg

New Seat cover...
http://photos-e.ak.fbcdn.net/hphotos..._3179221_n.jpg

Nice and shiney new Paint!!
http://photos-h.ak.fbcdn.net/hphotos..._1088091_n.jpg

New headlight fainring and fresh paint.
http://photos-a.ak.fbcdn.net/hphotos..._1020434_n.jpg


From this...
http://photos-f.ak.fbcdn.net/hphotos..._1719605_n.jpg

To this!!!

http://photos-f.ak.fbcdn.net/hphotos..._3620847_n.jpg
And.......She's done! Well, almost. I have a few odds and ends to wrap up, but not bad. I love the newer colors.

I'll post final pics once my stickers come in.

olas altas 19 May 2009 01:25

Awesome! Good pictures!

w00d 19 May 2009 11:48

What a difference! The engine looks sweet :thumbup1:

*Touring Ted* 19 May 2009 12:01

BOOOTAFUL !! :thumbup1:

How much though ???

wolfzero 19 May 2009 16:42

looks great :thumbup1: always nice to see a bike brought back from the brink it could have been so easy to let it become a field bike which would have been thrashed and trashed to destruction.

alj9115 19 May 2009 17:44

Thanks Gents. It was a fun build. Now I'm looking for a new project...can't sit still. I have about $600 in parts in it and the bike cost me $1

wolfzero 19 May 2009 18:10

maybe the next one should be a supermoto project like mine :cool4:

Rob XT600 19 May 2009 18:57

Excellent job!! cant believe how good the engine looks compared to what it was. looks brand new! how did you do it?

Tenere Tom 19 May 2009 19:18

Well done!!!

Only one complaint - You should have kept the gold rims!!!

alj9115 20 May 2009 20:33

Rob,
I used a pathat's similiar to powdercoat. You spray it on, then bake it, or run the engine to cure it. In my case, I baked the head and cylinder, and ran the bike to cure the bottom case. It was really easy, the hardest part was removing all the nasty built up crap prepping it for paint.

Tenere Tom...I happen to like the silver myself.


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