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14 Jan 2014
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Registered Users
HUBB regular
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Join Date: May 2011
Posts: 25
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Fork seal replacement - no seal driver? No problem!
I dunno if this is really a bodge, but I thought I would share. I used this fix when changing fork seals for my 800GS on the road.
Quick tip: if it's not puking (and I mean a large puddle under your bike), you can go really far on it. I recently drove from Victoria to San Francisco with a leaking seal, and there was plenty of oil in the tube when I changed it.
Anyways, you can use the old seal to drive the new seal in. This video shows it off pretty well:
How to replace motocross fork seals without fork seal driver and bullet - YouTube
The gist of it is that you put everything back together until the step where you would use the seal driver. Then you take the old oil seal, cut it in half, file the metal bits down so they won't scratch, and then fit it over the new seal. You should be able to drive it into the outer tube a bit. Then you ram it in there by pushing the inner tube into the outer tube. The dust seal gets kind of a harsh treatment but mine didn't look any worse for wear.
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14 Jan 2014
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Contributing Member
Veteran HUBBer
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Join Date: Jul 2005
Location: Wirral, England.
Posts: 5,673
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There are thousands of bike shops around the world who do this as standard practice... It's an old trick, but a good one.
__________________
Did some trips.
Rode some bikes.
Fix them for a living.
Can't say anymore.
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23 Jan 2014
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Registered Users
Veteran HUBBer
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Join Date: Apr 2012
Location: Europe currently
Posts: 213
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I've been using a hard plastic bottle and a hose clamp to make a seal driver. I've also used PVC that was thin enough to hit the seal and not the fork tube
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21 Feb 2014
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Registered Users
New on the HUBB
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Join Date: Feb 2014
Posts: 16
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Good tip. certainly looks easier than using a piece of piping (if you can find one the right size that is)
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DRZ400 and Africa Twin
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Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...
2020 Edition of Chris Scott's Adventure Motorcycling Handbook.
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Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!
What others say about HU...
"This site is the BIBLE for international bike travelers." Greg, Australia
"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK
"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia
"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA
"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada
"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa
"This is the answer to all my questions." Haydn, Australia
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Lots more comments here!
Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook
"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.
Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!
New to Horizons Unlimited?
New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!
Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.
Read more about Grant & Susan's story
Membership - help keep us going!
Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.
You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.
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