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23 May 2005
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Registered Users
HUBB regular
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Join Date: Apr 2002
Location: Vermont, USA
Posts: 35
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Low cost travel box alternatives Mermites
Just thought I'd give a heads up to those of you not afraid of doing a little work for something that will save you a lot of money and be very useful. If you need a good sized durable travel box you can do a search on ebay for "mermites, or mermite" these are old USA military coolers that can be stripped down into very nicely sized aluminum pannier boxes. I bought a pair for $40 off ebay and will be modifying them for a rack soon. Nice big lid and durable watertight construction.
Seth S
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23 May 2005
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Registered Users
Veteran HUBBer
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Join Date: Oct 2003
Location: Vancouver, BC, for now...
Posts: 792
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Hello Seth. I met a guy at the Airheads rally in Feb. who had a pair of these. He removed the insulation to make more room, but his only mistake was bolting through the body of the boxes and not using a proper frame to distribute the weight. By the end of our off-road adventure both of them had fallen off and he was forced to strap them to his rack behind his back. Great boxes, but you'll have to support them properly.
Good luck!
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18 Dec 2006
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Contributing Member
New on the HUBB
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Join Date: Oct 2006
Location: Traverse City, MI
Posts: 15
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Mermite Use
The guy I bought my Wee-Strom used mermites as well. The insulation was removed and the cans were attached to givi rack frames. I changed the bolts to 1/2 in with washers. I'm heading to Mexico for 6 weeks with this set up. When I return I'll let you know how they held up. Shayne
It's taken me a year to fill you in but here goes. The mermites held up wonderfully as did the rack frames. My only complaint was the how wide the combination made my bike. It got very tight trying to squeeze through traffic in Mexico City. Otherwise they made great panniers.
motolocogringo.blogspot.com
Last edited by Vampyremp; 27 Feb 2008 at 03:42.
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22 Dec 2006
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Registered Users
Veteran HUBBer
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Join Date: Aug 2003
Location: Perth
Posts: 263
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the search
only thing which came up on the suggested seach was marmite !
I hate that stuff
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31 Dec 2006
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Contributing Member
Veteran HUBBer
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Join Date: Oct 2006
Location: england
Posts: 137
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marmite, you either love it or hate it !
__________________
rust & dust
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1 Jan 2007
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Large Golden Member
Veteran HUBBer
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Join Date: Aug 2005
Location: BC, Canada
Posts: 1,085
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marmite boxes
My search brought up this ,
No self respecting motobicycular traveller would leave home without one !
__________________
Blessed are the cracked, for they let in the light. - Spike Milligan
"When you come to a fork in the road ,take it ! When you come to a spoon in the road ,take that also ."
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21 Jan 2007
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New on the HUBB
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Join Date: Jan 2007
Posts: 6
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here is how its done
first build a frame
then buy 2 mermite cans for $40
cut around the interior leaving about one inch from the top for extra support
cut down the center
now pry the aluminum away fron the insulation
after prying loose, pull out
ok, its out
now your left with about one inch of insulation that you have to scrape
almost done scraping
now wire brush the interior
paint the interior if you want
here is the end result
the panniers now are buffed to a nice even luster with a few stickers and the mounting systen is different. I will take a pic some day of the new system.......oh ya the interior has a stainless steel sheet with stainless bolts welded to it. This plate provides tons of support so there is no stress on the aluminum where the holes are drilled
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29 Jan 2007
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Registered Users
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Join Date: Jun 2006
Location: Northumberland UK
Posts: 36
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Absolutely excellent post, where in UK can these mermite cases be obtained if anywhere or similar containers.
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29 Jan 2007
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Registered Users
New on the HUBB
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Join Date: Jan 2007
Posts: 6
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military surplus stores. Ckeck e-bay..........
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14 May 2007
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Registered Users
New on the HUBB
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Join Date: May 2007
Posts: 1
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bc-gs: do you know how the paint was removed from the exterior of your mermites? They look great and I'm hoping to do the same with mine.
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Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...
2020 Edition of Chris Scott's Adventure Motorcycling Handbook.
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What others say about HU...
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Lots more comments here!
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by Graham Field
Book, eBook, Audiobook
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Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!
New to Horizons Unlimited?
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Read more about Grant & Susan's story
Membership - help keep us going!
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