Go Back   Horizons Unlimited - The HUBB > 4 wheels > Equipping the Overland Vehicle
Equipping the Overland Vehicle Vehicle accessories - Making your home away from home comfortable, safe and reliable.
Photo by Andy Miller, UK, Taking a rest, Jokulsarlon, Iceland

I haven't been everywhere...
but it's on my list!


Photo by Andy Miller, UK,
Taking a rest,
Jokulsarlon, Iceland



Overlanders Handbook - everything you need to know, available NOW!

Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 25 Jan 2007
Registered Users
Veteran HUBBer
 
Join Date: Feb 2004
Location: United Kingdom
Posts: 602
Extending axle breathers

I'm looking to extend the axle breathers on my '93 Hilux 4x4 Pick Up. How am I best doing this? The ideal solution in my mind would be a screw-in nipple which I can then attach a tube to, and feed this high up into the bodywork where no water can enter. Any idea where I could procure such things?

Whilst I'm here, I'm after two 22x1.5 threaded blanking plugs for an auxillary fuel tank (from a DAF truck) - any idea where I could get these? I've searched the internet but can't really find anything. DAF website was no help for spare parts.

Cheers

Dan
__________________
4.5 years around Eurasia in a Toyota Hilux|http://eurasiaoverland.wordpress.com/
Pictures Here|https://picasaweb.google.com/113619413612674951960
Reply With Quote
  #2  
Old 25 Jan 2007
Registered Users
Veteran HUBBer
 
Join Date: Nov 2004
Location: USA
Posts: 992
You can use most any type of hose, come right off the factory outlet. Put a small filter on the end of it. Zip-ties galore and you're done......
Reply With Quote
  #3  
Old 25 Jan 2007
Registered Users
HUBB regular
 
Join Date: Aug 2006
Location: Bristol, uk
Posts: 25
I used B&Q garden irrigation hose on my landy, they also do push in hose connectors. I ran the pipe out the side of the bonnet and up the snorkel.

And don't forget the gearbox and transfer box breathers (if a Hilux has them...)

Reply With Quote
  #4  
Old 25 Jan 2007
Registered Users
Veteran HUBBer
 
Join Date: Jul 2006
Posts: 158
Also this!

Even with the breathers extended you can still get water in the oil! the difference in temp when you drive into the water will create a gap in the plates and water still seeps in! some people dont have them and they wade through with no problems!



Good luck
Reply With Quote
  #5  
Old 25 Jan 2007
Registered Users
Veteran HUBBer
 
Join Date: Dec 2003
Location: Wiltshire,UK
Posts: 288
what diameter is the breather hose on your truck? land rover stuff is about 8mm or so, so you could go and buy an "off the shelf" breather extension kit fron the likes of Bearmach, for about £30 or so, or just go to your local pnuematic hose place and buy a length of 8mm (or whatever size) hose.

I did this on my 90. got some heat shrink sleeving and used that to "join" my new pipes to the existing ones under the bonnet. on land rovers the factory pipe has curve moulded into the pipe (like an upside down "J"), so i cut that off (leaving an inch or so pipe on it), attached my "new" pipe and where i terminated the pipes (up by my snorkel top) i re-attached the "J" piece (using heat shrink again) so that rain water/mud/babies etc wouldn't go down the pipe.

a word of warning though: don't be tempted to stuff the end of the pipe up into your snorkel top (if you have one).... i did and the suction from the engine was enough to suck up the ATF fluid from my main gearbox then deposit it down the side of my rover!

it looked like i'd run a rambler over....red all down the side of it, like blood! LOL!
Reply With Quote
  #6  
Old 25 Jan 2007
Registered Users
Veteran HUBBer
 
Join Date: Feb 2004
Location: United Kingdom
Posts: 602
Hi

Thanks for your replies.

I guess maybe the Land Rovers have different breathers... on the Toyo, it's a nipple with a crimped cap on top, so as far as I can see, I'll need to take these bits out, and screw a new fitting in, with a hose on. My question really is where to get such pieces from...

Would it work if I just prised the crimped cap off and stuck a hose on?

The gearbox and transfer breathers are about level with the floor of the cab, so if the water reached this level, I'll be finding another way round!
__________________
4.5 years around Eurasia in a Toyota Hilux|http://eurasiaoverland.wordpress.com/
Pictures Here|https://picasaweb.google.com/113619413612674951960
Reply With Quote
  #7  
Old 26 Jan 2007
Registered Users
Veteran HUBBer
 
Join Date: Apr 2001
Location: Kent, Uk
Posts: 391
Breather kits

Not sure where to get them, but tryMatt Savage - see details below - meber here on the Hubb, and regularly helps Chris Scott will prep work for his desert trips:

Matt Savage - Telephone 01629 55855 ,
email: sales@mattsavage.com
www.mattsavage.co.uk


Let us know what you come up with - and who helps sort the parts/problems

Chris
__________________
ChrisC
Reply With Quote
  #8  
Old 26 Jan 2007
HU Sponsor
Veteran HUBBer
 
Join Date: Jul 2003
Location: Derbyshire, UK
Posts: 161
Hi Dan (and ChrisC, thanks!) I can help, but you might not need them.
Your Toyota will have a one-way valve in the breather, so it should not let any water in anyway, that's why it's there.
But if you are going to spend a long time submerged in water (or mud) then extending the breather would be a good idea. The axles AND the gearboxes.
The easiest way to do this is like Lone Rider said, get some pipe (plastic is best) and attach it to your breather. You will need to remove your existing breather, take it to a place that sells nuts and bolts (like an engineering place) and buy a banjo bolt with the same thread to go in the existing breathers place. Then simply attach the plastic pipe to the banjo bolt and route it all up your bulkhead, and then either stop just under the bonnet, or (as you've gone to all this trouble!) go up towards the roof and, like diesel jim says, put and upside down J at the top.
BUT MAKE SURE IT DOES NOT GET BLOCKED! If it gets blocked then the oil in the axle (or gearbox) will push it's way past an oil seal.
If you want to be really fancy you could put little air filters on the end of each breather (you'll have 4 breathers)
As I said, you only have to do this if you are going to spend a long time sitting in water/mud! Your Hilux did come out of the factory ready to plunge through rivers!
Cheers,
Matt

PS, the place that you get the banjo bolt from might also have a blanking plug for your DAF fuel tank.
__________________
www.mattsavage.com
VIAIR - 12 & 24 volt compressors and systems. Tyre levers, Land Rover parts, Sand Tracks, Allisport Intercoolers, Overland Prep, and much more...
Reply With Quote
  #9  
Old 26 Jan 2007
Registered Users
Veteran HUBBer
 
Join Date: Sep 2004
Location: London
Posts: 144
Quote:
Originally Posted by mattsavage
Your Toyota will have a one-way valve in the breather, so it should not let any water in anyway, that's why it's there.
These are probably the same one-way valves that are fitted to 80 series. They do get stuck occasionally and can lead to a build up of pressure in the diff, the final result being a blown inner axle oil seal and diff oil swimming around the front drive shafts instead of moly grease. Tell-tale sigfn is oily front swivels and oil seeping out of the small knock-off hub cap. Another idea is to use in line fuel filters or just make sure you check the standard fit Toyo valves aren't jammed with mud etc. Extending to top of the engine bay should be fine. IMHO water is best avoided if poss and any deeper than that and you're into RN submarine territory.
__________________
pigapitcha

http://www.jljphotography.co.uk
Reply With Quote
  #10  
Old 26 Jan 2007
Registered Users
Veteran HUBBer
 
Join Date: Jul 2006
Posts: 158
Check this too

from Land cruiser forum!

Water in front axle / differential ( below )

Much later in the trip a heavy river crossing resulted in water seeping into the front diff. How it happens is a mystery to me as i have diff breather extensions and there can be no pressure difference as i have fitted fuel filters to the end. It's apparently caused by hot metal contracting as it meets cold water and water is sucked in . Thankfully no damage done as we only did a short distance in four-wheel drive after the crossing but i will be checking this far more often now

filter very good idea!

another story!

The water was so deep that at the midpoint of the crossing, the nose of my lifted Cruiser dipped below the water. A Landy that followed me had water running into the cab via the vents above the bonnet. My breathers are factory standard and I did not get any water into the diffs or gearbox. Best remedy I think is too stay away from deep water as it gets into lots of other places: alternator, headlight units, fuse boxes etc.

some more DIY info on breathers

Johan Buys wrote:Remember that 100/105 already have a partial breather in place, we just need to extend the existing pipe.
Possible procedure to follow:

- remove the existing breather,
- fit suitable hose (in my case, BMW's high pressure rubber fuel lines - can't be squashed and is oil resistant),
- from rear diff, route pipe along chassis (making sure that you have sufficient slack to allow for suspension travel),
- T-up with similar lines from gearbox and transfer case,
- route pipe up the firewall to just below the bonnet,
- fit simple R 9.95 in-line fuel filter and let the filter hang downwards

On my vehicle I have a separate breather for the front axle to reduce the amount of plumbing (comes up to the cranking battery
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Extending 30 day Vehicle Permit - Mexico nickc Central America and Mexico 5 28 Apr 2006 13:59
Front Axle Lube danielsprague Equipping the Overland Vehicle 3 15 Dec 2005 15:04
Extending Tourist VISA and Vehicle Import - Mexico WorldRider Central America and Mexico 8 22 Oct 2005 00:39
Front Axle Clamp Bolt Torques? davidlomax BMW Tech 3 24 Jun 2005 07:06
Extending the expiry date of carnets jj Trip Paperwork 2 19 Dec 2003 18:29

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

ALL Dates subject to change.

2025 Confirmed Events:

  • Virginia: April 24-27 2025
  • Queensland is back! May 2-4 2025
  • Germany Summer: May 29-June 1 2025
  • CanWest: July 10-13 2025
  • Switzerland: Date TBC
  • Ecuador: Date TBC
  • Romania: Date TBC
  • Austria: Sept. 11-15
  • California: September 18-21
  • France: September 19-21 2025
  • Germany Autumn: Oct 30-Nov 2 2025

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 00:59.