Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Kawasaki Tech
KLE500 brake pad/parts/manuals KLE500 brake pad/parts/manuals
Register FAQ Calendar Today's Posts
Kawasaki Tech Kawasaki Tech Forum - For Questions specific and of interest to Kawasaki riders only.
Photo by Andy Miller, UK, Taking a rest, Jokulsarlon, Iceland

I haven't been everywhere...
but it's on my list!


Photo by Andy Miller, UK,
Taking a rest,
Jokulsarlon, Iceland



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 1 Sep 2008
Registered Users
Veteran HUBBer
  
Join Date: Aug 2008
Location: Ireland
Posts: 106
KLE500 brake pad/parts/manuals
Picked up my new KLE on Friday……and then dropped it about an hour later. That kick stand is a joke. Now I'm going to have to invest in a new fairing. Where's the best place to buy parts (I'm based in Ireland)?

My bike didn't come with an owners manual. Are there any PDFs floating about on the internet? Also, what Haynes/Clymer (if any) is best for this bike?

I had trouble replacing the front pads. I got the caliper off the wheel ok, but then I couldn't figure out how to get the pin out. I started pulling this squashy rubber thing, but it didn't feel right, so I left well enough alone.

On the up side, I love the KLE. It's twice as good as my F650, and about half the price!
Reply With Quote
  #2  
Old 1 Sep 2008
Registered Users
New on the HUBB
  
Join Date: Aug 2008
Location: Scotland
Posts: 7
KLE 500 Manual
I bought a KLE 500 last month after a 25 year rest in my motorbike history and am loving every minute out on it . I bought a manual for an 04 or 05 KLE last week on E-Bay on disc (£2.00) good buy, andI can have a copy in the post for you tommorrow if you can let me know where to post it.

gpaton@uddingston.s-lanark.sch.uk
Reply With Quote
  #3  
Old 1 Sep 2008
Registered Users
Veteran HUBBer
  
Join Date: Aug 2008
Location: Ireland
Posts: 106
Quote:
Originally Posted by HGP47 View Post
I bought a KLE 500 last month after a 25 year rest in my motorbike history and am loving every minute out on it . I bought a manual for an 04 or 05 KLE last week on E-Bay on disc (£2.00) good buy, andI can have a copy in the post for you tommorrow if you can let me know where to post it.

gpaton@uddingston.s-lanark.sch.uk
Cheers. That's very kind of you. I'll email you my address via the link you sent. Welcome back to the world of biking.

P.S. This is karma. Only a couple of weeks ago I gave away my old CB500 manual to someone from another biker site. And when I get your manuals, I'll make a point of sending it on to someone else.
Reply With Quote
  #4  
Old 3 Sep 2008
Registered Users
HUBB regular
  
Join Date: Jun 2008
Location: NSW, Australia
Posts: 62
Quote:
Originally Posted by TommyT View Post

I had trouble replacing the front pads. I got the caliper off the wheel ok, but then I couldn't figure out how to get the pin out. I started pulling this squashy rubber thing, but it didn't feel right, so I left well enough alone.

On the up side, I love the KLE. It's twice as good as my F650, and about half the price!
The pads are easy to replace without disassembling the calipers! Although there is a trick, and it is the same for front and rear...

First remove the caliper from its mounting point (2 bolts front - 2 allen heads rear) and gently push back piston(s) with brake pads in place. Remove smaller pad first and then (here is the trick!) remove the larger pad from the pins by pushing on the exposed end of the pin that DOES NOT HAVE the rubber thingy protruding from the piston side of the caliper. With a little patience and a gentle wiggle, the large pad can be removed as there is just enough space to allow it to slide off the aforementioned pin.

Installation is a reverse of the above procedure, taking care to ensure that the retaining spring clips are located correctly to hold the pads in place.

Exposed parts of brake pistons may need a light coat of brake cleaner, wd40 or the like to clean the muck off prior to pushing the pistons pack into the "non worn brake pad" position. Just make sure the pads are working correctly before setting off.

Cheers
Ian
Reply With Quote
  #5  
Old 4 Sep 2008
Registered Users
Veteran HUBBer
  
Join Date: Aug 2008
Location: Ireland
Posts: 106
Thanks for the tip.
Reply With Quote
  #6  
Old 5 Sep 2008
Registered Users
Veteran HUBBer
  
Join Date: Aug 2008
Location: Ireland
Posts: 106
Quote:
Originally Posted by Jameseye View Post
With a little patience and a gentle wiggle…

It took a lot of patience and a hammer! But I got if off eventually. The ones I put on (Carbone Lorraine I think) are much easier to get on/off. Thanks again for the tip.

I got a KLE Service Manual in the post from Gavin. If anyone needs a copy PM me and I'll send it on.
Reply With Quote
Reply

« Previous Thread | Next Thread »

Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

Similar Threads
Thread Thread Starter Forum Replies Last Post
Free EBC KLE500 Brake Pads 1 POB Kawasaki Tech 2 21 Jul 2008 10:10
XT600 - Parts Manuals / Catalogues / Diagrams : 1990-2002 XT GIRL Yamaha Tech 0 3 Jul 2008 08:13
Nice webpage for XT600 users also Downloadable Manuals 600E & Owners manuals Martynbiker Yamaha Tech 0 30 Jan 2008 23:39
XT and other manuals rooihond Yamaha Tech 7 6 Dec 2006 15:04
cd manuals sigoodacre BMW Tech 3 29 Nov 2004 15:36

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now, and add your information if we didn't find you.

Next HU Eventscalendar

ALL Dates subject to change.

2025 Confirmed Events:

  • Virginia: April 24-27 2025
  • Queensland is back! May 2-4 2025
  • Germany Summer: May 29-June 1 2025
  • CanWest: July 10-13 2025
  • Switzerland: Date TBC
  • Ecuador: Date TBC
  • Romania: Date TBC
  • Austria: Sept. 11-14
  • California: September 18-21
  • France: September 19-21 2025
  • Germany Autumn: Oct 30-Nov 2 2025

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

Your ad could be here, on EVERY page of the HUBB, or the whole website, or as many as you like!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.



All times are GMT +1. The time now is 14:13.

Contact Us - Horizons Unlimited Motorcycle Travellers Website - Archive - Privacy Statement - Top