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14 Sep 2009
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KLE500 rocker cover gasket.
Quick question. I have to adjust my tappets and wonder if I need to purchase a new rocker cover gasket, or will the cover come off without damaging the old gasket.
Any thoughts
Cheers John
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15 Sep 2009
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You can re-use the gasket just try not to damage it levering the cover off it can be quite tight, you will also need some silicon sealant which needs to be applied to the 4 lobes on the gasket which covers the end of the camshafts
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18 Sep 2009
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Thanks
Thanks for the information, you are right the gasket does come lose without damage, though one of the cooling system tubes wont budge the first one came out with a little bit of leverage but the second one will not budge, so I will have to wait until I can get a spare one just incase it gets damaged and I need to make a puller, who would think an oring seal could be so tight.
Cheers John
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19 Sep 2009
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Can't rememeber exactly but isn't there a small lug welded onto them that a screw passes through
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19 Sep 2009
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Yes you are correct there is a screw and I had removed it on both of the pipes, one of them is just stuck and the sort of force I was applying should have moved it.
Ah well it will keep to another day.
Thanks for the help.
Cheers John
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19 Sep 2009
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Is it the right hand one thats stuck by any chance?
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19 Sep 2009
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Yes it is the right hand one.
Cheers
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20 Sep 2009
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the right hand one on mine was rather tight think i levered it up abit on the lug using a flathead screwdriver then pulled it the rest of the way with needle nose pliers
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29 Sep 2009
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Last time I did this I had to totally mash my water pipes to get them out of the engine, spares were very hard to come across.
If anyone knows someone who is selling these new, please let me know as I am running on my old bashed ones siliconed into the engine!
Andrew
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29 Sep 2009
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29 Sep 2009
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Join Date: Apr 2009
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OUCH!!! £26.80 each!!
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7 Oct 2009
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hi
I just took mine out to do the valve clearances, it took a good 20 minutes or so of wiggling and good dose of wd40 to get them out - but they did eventually come out. I also levered with a flat head screwdriver. I'm told they are much easier to take out the second time. good luck.
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10 Oct 2009
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If you are going to check your tappets, make sure you check your plastic coolant filer on the outside of your LH carbie. When I was doing my 24k service as per the manual, it was recommended that the plastic coolant filter be removed inspected/cleaned. I thought that was a bit of an overkill but did so just the same and was surprised at just how much crap was in it.
Cheers,
JQ
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Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...
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Lots more comments here!
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New to Horizons Unlimited?
New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!
Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.
Read more about Grant & Susan's story
Membership - help keep us going!
Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.
You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.
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