Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Kawasaki Tech
Kawasaki Tech Kawasaki Tech Forum - For Questions specific and of interest to Kawasaki riders only.
Photo by Andy Miller, UK, Taking a rest, Jokulsarlon, Iceland

I haven't been everywhere...
but it's on my list!


Photo by Andy Miller, UK,
Taking a rest,
Jokulsarlon, Iceland



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 22 Feb 2016
Registered Users
Veteran HUBBer
 
Join Date: Sep 2006
Location: County Clare, Ireland
Posts: 128
KLR650 C - Fork oil level?

Hi All,

I recently bought a 2003 Kawasaki KLR650 C model - 41 mm forks. I have rebuilt the forks but cannot find any information on how far from the top (forks fully collapsed) to fill them. I did drain out 430ml or so from each side - but I cannot say for sure that this was the correct quantity in the first case. Would appreciate any help. Thanks.

On an aside note, I was initially unaware of the difference between the A and the C model and bought "progressive springs" from the USA. They are a slightly narrower diameter than what came out of my bike - reflecting the smaller diameter forks used on the USA's A model. I wonder is it okay to use them on my C model with the 41mm forks - personally I cannot see why not but would like to hear other opinions.

Many thanks!
__________________
Your Life is Now!
Reply With Quote
  #2  
Old 25 Feb 2016
Lifetime Member
Veteran HUBBer
 
Join Date: Sep 2009
Location: Australia
Posts: 365
I run my "C" with oil level about 165mm from top and this seems fine (this was the same value as the official manual gives for the Tengai (B model) which also uses 41mm forks ). Seems to work well with this level.

Can't comment with any expertise on the different diameter springs- in your position I would probably just fit them and see.

Sent from my SM-P350 using Tapatalk
__________________
Martin

finally back on the road again


http://awayonmybike.blogspot.com/
Reply With Quote
  #3  
Old 28 Feb 2016
Registered Users
Veteran HUBBer
 
Join Date: Sep 2006
Location: County Clare, Ireland
Posts: 128
Quote:
Originally Posted by navalarchitect View Post
I run my "C" with oil level about 165mm from top and this seems fine (this was the same value as the official manual gives for the Tengai (B model) which also uses 41mm forks ). Seems to work well with this level.

Can't comment with any expertise on the different diameter springs- in your position I would probably just fit them and see.

Sent from my SM-P350 using Tapatalk
Thanks! Will give that a go
__________________
Your Life is Now!
Reply With Quote
  #4  
Old 26 Mar 2016
Registered Users
New on the HUBB
 
Join Date: Nov 2015
Posts: 3
Fork Oil capacity

Im interested in this thread - as I have just stripped down my forks on C model.

When you say measure 165 mm from the top of the forks and the forks are fully collapsed do you mean just with off the centre stand, or full weight on them? Did you measure with or without the large spring/spacer in the top of the forks?

Thanks

Vinny
Reply With Quote
  #5  
Old 28 Mar 2016
Lifetime Member
Veteran HUBBer
 
Join Date: Sep 2009
Location: Australia
Posts: 365
I think you misunderstand. To set oil level in forks you first support the bike and remove the front wheel. You then remove the springs, and with the bottom (sliding) part of the fork pushed fully up pour in oil until the level is 165mm down from the top of the fork chrome tube. After that you refit the springs.

Simplest way to measure the 165mm is to make yourself a dip stick with a mark that far down. Hope this is clearer and helps

Sent from my SM-P350 using Tapatalk
__________________
Martin

finally back on the road again


http://awayonmybike.blogspot.com/
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
DL650 Fork oil holodragon Suzuki Tech 3 9 Jan 2015 14:32
TT600R Fork Oil Help gteps Yamaha Tech 4 28 Jul 2014 19:32
XT600e oil leak bm150875 Yamaha Tech 6 18 Sep 2013 08:28
XT600E 2002 Engine Oil Trichelia Yamaha Tech 17 17 Nov 2011 15:25

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

ALL Dates subject to change.

2025 Confirmed Events:

  • Virginia: April 24-27 2025
  • Queensland is back! May 2-4 2025
  • Germany Summer: May 29-June 1 2025
  • CanWest: July 10-13 2025
  • Switzerland: Date TBC
  • Ecuador: Date TBC
  • Romania: Date TBC
  • Austria: Sept. 11-14
  • California: September 18-21
  • France: September 19-21 2025
  • Germany Autumn: Oct 30-Nov 2 2025

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 05:44.