Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Kawasaki Tech
Kawasaki Tech Kawasaki Tech Forum - For Questions specific and of interest to Kawasaki riders only.
Photo by Marc Gibaud, Clouds on Tres Cerros and Mount Fitzroy, Argentinian Patagonia

25 years of HU Events


Destination ANYWHERE...
Adventure EVERYWHERE!




Photo by Marc Gibaud,
Clouds on Tres Cerros and
Mount Fitzroy, Argentinian Patagonia



Like Tree1Likes

 
 
LinkBack Thread Tools Display Modes
Prev Previous Post   Next Post Next
  #7  
Old 18 Oct 2006
Registered Users
Veteran HUBBer
 
Join Date: Apr 2003
Location: Cape Town, South Africa
Posts: 303
Quote:
Originally Posted by Flying Gringo
Read the travel blogs by people who have made long trips on KLR 650s. About half of them end with, or include as an amusing anecdote, mention of catastrophic engine failure.
Listen to my personal experience (not what people say on travel blogs):

My KLR's (KL650C as well as KL650A) do between 60000 and 75000 km before they need a rebore / OS piston and valve / seat remachine. They do the majority of mileage on dirt roads and are often heavily packed and travel two up. They have to endure the odd idiot on the controls. I own / owned 8 KLR's all together and am still servicing a few of the bikes that were sold before I took over Le Cap. One privately owned KLR is on 95000km and still runs fine. It got a new balancer chain at 92000 as the old one was stretched and the idler would not take up the slack any more.

Mechanical engine failures so far:
Various broken balancer chain idler levers (=doohickeys) and lever springs. This typically occurs after some 30000 km. It is very easily recognizable, cheap and easy to fix and has not caused any further problems on my bikes. The broken idler lever or spring only cause severe damage if the problem is left unattended for a long time as it causes the chain and chain guides to wear excessively and eventually to fail.
Water pump shaft seals: The water seal on one bike started leaking just before the engine needed an overhaul.
One massive gearbox problem. The dogs sheared off one of the gears and damaged a neighbouring gear as they got ingested. I have never seen or heard of a similar problem on a KLR.
Electrical failures:
One alternator developed an earth leakage under load (KL 650A 18 months old). Fixed by rewinding the stator.
Failures on frame / suspensions / wheels / brakes: Nil. Not even a single snapped spoke.

I wonder where you get the information about the new (2008 model although it will be available in 2007) KLR's new engine from? According to my information the cams and ignition system have been modified. The engine is still the same.

If you want to go fast you should get yourself a R1 or a 'Busa.
Reply With Quote
 


Currently Active Users Viewing This Thread: 4 (0 Registered Users and/or Members and 4 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
XR250 Mods Kiwirider Honda Tech 9 18 Mar 2008 21:55
Is this wise? jelvis Navigation - Maps, Compass, GPS 9 4 Sep 2005 23:10
Mods for type c (euro model) KLR lee5500 Kawasaki Tech 1 13 Jan 2005 20:05
G/S sub-frame mods Bill Shockley BMW Tech 3 9 Jun 2003 05:38
mods for XR650L Tank tarisius Honda Tech 2 16 Jul 2002 01:27

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

25 years of HU Events
Be sure to join us for this huge milestone!

ALL Dates subject to change.

2025 Confirmed Events:

Virginia: April 24-27
Queensland is back! May 2-5
Germany Summer: May 29-June 1
Ecuador June 13-15
Bulgaria Mini: June 27-29
CanWest: July 10-13
Switzerland: Aug 14-17
Romania: Aug 22-24
Austria: Sept. 11-14
California: September 18-21
France: September 19-21
Germany Autumn: Oct 30-Nov 2

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers and travel is covered on motorcycles of all sizes.
(ONLY US RESIDENTS and currently has a limit of 60 days.)

Ripcord Evacuation Insurance is available for ALL nationalities.


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Every book a diary
Every chapter a day
Every day a journey
Refreshingly honest and compelling tales: the hights and lows of a life on the road. Solo, unsupported, budget journeys of discovery.
Authentic, engaging and evocative travel memoirs, overland, around the world and through life.
All 8 books available from the author or as eBooks and audio books



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 05:54.