Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > KTM Tech
KTM Tech KTM Tech Forum - For Questions specific and of interest to KTM riders only.
Photo by Andy Miller, UK, Taking a rest, Jokulsarlon, Iceland

I haven't been everywhere...
but it's on my list!


Photo by Andy Miller, UK,
Taking a rest,
Jokulsarlon, Iceland



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 21 Oct 2010
Registered Users
Veteran HUBBer
 
Join Date: Dec 2001
Location: St-Niklaas, Oost-Vlaanderen, Belgium
Posts: 127
LC4 Clutch problem

Hi guys,

I got the problem that the clutch suddenly didn't work anymore. Small piece on the washer at the master cylinder broke off. But main prob was to less and dirty oil. In a hurry and no other oil available(Dushanbe, Tajikistan) i filled up with Dot 4 oil. So as soon as i can i'll change it. 2 questions:
1. Can i remove down on the engine, the slave cylinder (to clean it) without taking the cover side off? Or does it sit inside the cover so it has to be removed before i can reach it?
2. Which kind of oil can i put if there's no Biodegradable SAE 10 available?

Hope to get some answers soon.
Thank you!

Cheers, Bossit! :confused1:
Reply With Quote
  #2  
Old 21 Oct 2010
Capo Sakke's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Mar 2008
Location: Creator of Joroinen Community Finland / All Oceans
Posts: 219
Firts of all DOT 4 is brake fluid not OIL!

Magura clutch work with oil, I thing you can found some automatic transmisson oil (ATF) from Dushanbe.
That will work it's not oil you normaly use but it's ok. You can also use fork oil 10W or what your can found.
You should flush the system and fix the washer first then fill with new OIL.

Do you need some repair manual?
__________________
...You know it's a bit windy when you get passed by your own dust...

Last edited by Capo Sakke; 21 Oct 2010 at 21:02.
Reply With Quote
  #3  
Old 21 Oct 2010
spooky's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Jul 2007
Location: Utopia/Germany
Posts: 279
If you are riding a LC4 with a no-cable clutch... you must have a either a Magura Hymec for all LC4 pre 2003 or the Magura clutch from 2003 onwards... fitted to the bike....

DOT-4 in the clutch ?
You f***ed your clutch master and slave cylinder up big time than... sorry for saying that..

you definitely need "Magura blood" no other oil and most definitely no Brake fluid at all. all your seals of the clutch master and slave cylinder are scrap by now if you are running DOT-4 or any other DOT...
the only time you have to use "DOT-5.1" is for your brake cylinder, non other... as I say for your "Brembo brakes only" well temporal you can use DOT-4 but never DOT-5 which eats the seals of your brakes as well, but never ever in the clutch system.

DOT brake fluid is like paint stripper.
__________________
The trouble is that he was talking in philosophy, but they were listening in gibberish.
Reply With Quote
  #4  
Old 22 Oct 2010
Registered Users
Veteran HUBBer
 
Join Date: Nov 2006
Location: NorthVancouver Island
Posts: 137
Clutch

Quote:
Originally Posted by Bossit View Post
Hi guys,

I got the problem that the clutch suddenly didn't work anymore. Small piece on the washer at the master cylinder broke off. But main prob was to less and dirty oil. In a hurry and no other oil available(Dushanbe, Tajikistan) i filled up with Dot 4 oil. So as soon as i can i'll change it. 2 questions:
1. Can i remove down on the engine, the slave cylinder (to clean it) without taking the cover side off? Or does it sit inside the cover so it has to be removed before i can reach it?
2. Which kind of oil can i put if there's no Biodegradable SAE 10 available?

Hope to get some answers soon.
Thank you!

Cheers, Bossit! :confused1:
1- To remove the slave from the side of the engine you will need to remove the sprocket cover, slack the wheel [chain],Remove the countershaft sprocket and then loosen the 3 bolts and remove the slave... Wrap the slave cylinder with a rag and carefully squeeze the hand lever and the piston will pop out {be careful not to lose the spring}.... A simple fix is to just replace the o-ring on the slave piston... It takes a 2mmx25mm ring which is the same size as the countershaft bushing o-ring...

2 For your clutch you can use light mineral oil, readily available at any drugstore/ pharmacy... ATF will work in a pinch...
Reply With Quote
  #5  
Old 25 Oct 2010
Registered Users
Veteran HUBBer
 
Join Date: Dec 2001
Location: St-Niklaas, Oost-Vlaanderen, Belgium
Posts: 127
Problem fixed

Hey guys,

Thanks for the quick responds!
@Capo Sakke: I now it's not an oil, but used it anyway. You got to make a soltution with what you have. :-)
@Spooky: I'm sorry to say man, but it's not like you said. It's not f**ed up. It's still ok.
@Island Hopper: Thanks for the explanation how to get the slave cylinder off. And for the oil advice.
So i took everything apart and cleaned it properly. The only thing i could find Samarkand was the ATF oil. As there only a handfull of bikes in Uzbekistan. So filled the system with that, let the air out and everything works very smooth. Once home i'll replace it with the proper oil.
Thanks again!

Bossit.
Reply With Quote
  #6  
Old 1 Nov 2010
Registered Users
Veteran HUBBer
 
Join Date: Apr 2009
Location: On the road ...
Posts: 262
Baby oil tends to work pretty well as a substitute for Magura Blood.
Reply With Quote
  #7  
Old 7 Nov 2010
Registered Users
HUBB regular
 
Join Date: Feb 2009
Location: Sydney, Australia
Posts: 80
I've been using ATF in my clutch for the past 55,000km on my 640 Adventure. It's a damn sight cheaper than Magura blood. I also use ATF in the forks too!
__________________
http://ktmthump.blogspot.com
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
89 K75 clutch problem? J. Maus BMW Tech 3 30 Apr 2010 01:40
clutch problem. help needed pls stormsearcher Yamaha Tech 6 13 Aug 2009 09:11
Clutch problem? bacardi23 Yamaha Tech 3 29 Dec 2007 20:16
DR350s clutch problem? dr350ryder Suzuki Tech 7 11 May 2007 21:24

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

ALL Dates subject to change.

2025 Confirmed Events:

  • Virginia: April 24-27 2025
  • Queensland is back! May 2-4 2025
  • Germany Summer: May 29-June 1 2025
  • CanWest: July 10-13 2025
  • Switzerland: Date TBC
  • Ecuador: Date TBC
  • Romania: Date TBC
  • Austria: Sept. 11-14
  • California: September 18-21
  • France: September 19-21 2025
  • Germany Autumn: Oct 30-Nov 2 2025

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 11:48.