Go Back   Horizons Unlimited - The HUBB > 4 wheels > Light Overland Vehicle Tech
Light Overland Vehicle Tech Tech issues, tips and hints, prepping for travel
Under 3500kg vehicles, e.g. Land Cruiser, Land Rover, Subaru etc.
Photo by Hendi Kaf, in Cambodia

I haven't been everywhere...
but it's on my list!


Photo by Hendi Kaf,
in Cambodia



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 19 Jul 2010
Registered Users
Veteran HUBBer
 
Join Date: Dec 2009
Location: London and all over West Africa
Posts: 678
Converting a Key Ignition To Starter Button

Hi Guys.

Truck I have has a key ignition to start it. There is 4 wires soldered onto the side of the ignition barrel, then a 2 pin plug that pushes onto a 2 pin contact to the other side of the barrel..

Im presuming the 2 pin plug is what fires the starter, and the other 4 are ignition related.

Ideally want to rip the key ignition barrel out completely, and replace this with a push in stick barrel.....then have a starter button to actually fire the old girl.

Does anybody have a link to a company that could sell these push in stick ignition barrels? Is it just a case of transfering the 4 soldered wires onto the new barrel, then relocating the 2 pin plug to the starter button......looks fairly simple but wondered if anybody has done this before. Ive seen alot of trucks that have this system, perhaps less security thats true but eliminates the key getting lost and the key barrel ****ing up.

Thanks for any advice.
Reply With Quote
  #2  
Old 20 Jul 2010
Registered Users
Veteran HUBBer
 
Join Date: Aug 2006
Location: christchurch uk
Posts: 299
Hi dave,

disconnect the wires from the barrel and put a multi meter on it to find which poles are which then Maplin sell the stuff you need.

Components : Switches : Push Switches : Maplin Electronics

Graeme
Reply With Quote
  #3  
Old 25 Jul 2010
Registered Users
Veteran HUBBer
 
Join Date: Dec 2009
Location: London and all over West Africa
Posts: 678
Hi Graeme,

Thanks for the link. Have found out which wires are doing what so pretty happy the relocation of the wires is okay. Just looking for a new ignition stick barrell.......I basically want one that doesnt turn....I want one where you just push a special key straight in, no 3 or 4 positions if you turn the key, this is what I want to avoid.

Pushing this special key in completes the circuit and brings ignition on, then press button to start.
Reply With Quote
  #4  
Old 2 Jan 2011
Registered Users
Veteran HUBBer
 
Join Date: Dec 2009
Location: London and all over West Africa
Posts: 678
I did the conversion a few weeks back, here is some information if anybody needs it.

This was for a 1990 Mercedes 1617 NG, OM366 engine. I think alot of Mercedes models from this era were the same in terms of wiring, so may be useful for 1017's and unimogs etc

As it existed before:

Remove trim around sterring column below steering wheel (4 long bolts), this exposes the steering lock mechanism, built into which is also the ignition wiring and ignition barrel.

On the left hand side are 3 wires soldered on.....one red (constant feed), one black (turns ignition electrics on). and a black/yellow wire which runs to 86 on the starter relay to fire the starter motor.

On the right hand side of the mechanism above the ignition barrel is a 2 prong wire plug (both black from memory)......these will cause the steering lock to come on (connect them and disconnect them with the ignition on and you will hear a click in the mechanism, this is firing the steering lock pin).

So, I completely removed the whole mechanism (will have to use a grinder to cut it off unless you have a special tool, the 2 bolts have a peculiar shaped head). Therefore the 2 prong plug is no longer needed as I have removed the steering lock (I dont want it as it could be a real pain to be in the ass end of nowhere and find its jammed on and you've lost or snapped the ignition key!)

I then got an earlier Mercedes NG ignition switch that can be mounted through a hole in the dash. It has a unique shaped key, which is pushed in.....once in, the ignition becomes live. There is no need to turn the key to position 1 or 2 UNLESS you want to wire your headlights onto the additional attachements........but our 1617 has a seperate switch for headlights so there is no need to do this.

So red wire goes to one side of the barrel, black goes to another port which becomnes live when key is pushed in (brings electrics on), then run an additional red wire from the other main port of the ignition barrel to one side of your starter button, then connect the exisiting black/yellow wire to the other side of the starter button to trigger the starter relay when you press the new starter button.

Very primitive and simple, and removes the danger of steering lock coming on when you dont have the key......true, you could just remove the 2 prong plug so the steering lock pin never fires, but the way ive done it now also removes the danger of snapping the ignition key, as with the different ignition switch/barrel I have installed, you dont need to turn the key, just push it in and then push the start button.

Hope some of that helps anybody who wants to do the same.
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
source for R80G/S odometer trip reset button? Solo Lobo BMW Tech 12 19 Jun 2008 19:31
Converting KLR650 type C gigsnerb Kawasaki Tech 13 23 Jan 2008 19:22
Trip ODO Re-Set Button... Tony Robson BMW Tech 0 9 Aug 2007 17:13
Converting my KTM 640 Duke EdwardH Which Bike? 2 8 Jul 2005 11:46
Converting r80/100* to GS Edward The Head BMW Tech 7 2 Mar 2002 23:12

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

25 years of HU Events
Be sure to join us for this huge milestone!

ALL Dates subject to change.

2025 Confirmed Events:

Virginia: April 24-27 2025
Queensland is back! May 2-4 2025
Germany Summer: May 29-June 1 2025
CanWest: July 10-13 2025
Switzerland: Date TBC
Ecuador: Date TBC
Romania: Date TBC
Austria: Sept. 11-14
California: September 18-21
France: September 19-21 2025
Germany Autumn: Oct 30-Nov 2 2025

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 16:56.