Go Back   Horizons Unlimited - The HUBB > Ride Tales, Trip Reports and Stories > Ride Tales
Ride Tales Post your ride reports for a weekend ride or around the world. Please make the first words of the title WHERE the ride is. Please do NOT just post a link to your site. For a link, see Get a Link.
Photo by Lois Pryce, schoolkids in Algeria

25 years of HU Events


Destination ANYWHERE...
Adventure EVERYWHERE!




Photo of Lois Pryce, UK
and schoolkids in Algeria



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 23 Jul 2010
Jammin's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Mar 2008
Location: Riding Southern Africa
Posts: 128
Talking Jammin thru the Global South

This is it. The big one for me. I left the US in early March on a 2+ year journey through Latin America and Africa. It's one way and don't know when I'll be coming back to the US. I've sold everything off and my only possessions will be my DR650 and what I can carry with me.


Thanks to everyone on HU who's helped with trip planning questions over the years. Couldn't do this without your help. And of course thanks to everyone who has gone before me and provided inspiration and information through your ride reports.

I'm about four months into my trip and currently in La Paz, Bolivia. Sorry for the late start here on HU, but I'll try and catch up quickly.


Thanks,
Jay

__________________________________




http://JamminGlobal.com

Follow on .com/JamminGlobal | at .com/JamminGlobal


The Global South. It's a term used to refer to the developing countries that mostly lie in the southern hemisphere. This story is about a two year motorcycle journey through Latin America and Africa heading towards India with a desire to raise awareness about sustainability and eudaimonia, the search for things that are true, good and beautiful.



After spending the first two decades of my life growing up in Africa and being schooled in India, I spent the last decade in the US specializing in university and subsequently working in corporate product design engineering. It's been a blast and I've been very thankful for the life I've had so far, making a plentitude of meaningful connections and having had numerous lifetime experiences. However, curiosity, that great driving primal force of all life, responsible for where I am today, has been exposed to the grand scheme of things and is gnawing inside of me to grab at the opportunity that lies within my potential to gain a far deeper understanding of life on this planet.

If that was my only goal of this journey then perhaps I should simply travel directly to the places where I expect to learn the most about how humans and the rest of nature interact and how best we can sustainably develop civilization and co-habit peacefully with nature. But in my short travels so far I have learnt that the most meaningful experiences are the ones you don't plan for; giving up control to the journey and letting experiences materialize. The road through a barren landscape could be a revelation of ideas or a synthesis of understanding. It is with this in mind that overland motorcycle travel appears best suited for such a journey.

Every opportunity has a cost and I've been trying to conduct the most thorough cost-benefit analysis of a long duration motorcycle trip through a majority of the world's developing countries. Benefits come easily to the mind, with the right side of the brain trying to visualize all the wonderful sights of unseen lands, all the tasteful treats from roadside shacks and all the warm people that are the one homo-sapiens. And the left brain pondering over how useful and relevant these experiences will be in shaping my life from here on out and positively enriching my productivity in future endeavours. However, the left brain can't ignore the looming elephant in the room, regarding security to my well-being, which I will mitigate to the best of my ability. Besides the obvious costs regarding finances and career paths, the one regarding longevity and safety has caused the biggest lump in my throat. Voluntarily giving up my comfortable life in the US and hoping for the best at the other side of the journey was not hard to decide on as I'm confident in my abilities to earn an income when that time comes again.

This journey that begins in March 2010 had seeds planted about four years ago, when I first caught wind of the possibility of riding around the world on a motorcycle from advrider.com and horizonsunlimited.com, global adventure motorcycling forums that have been a source of inspiration along with copious amounts of information. Subsequently, I toured around the US on my Suzuki GSX-R600 learning from veteran motorcycle travelers and coming into my own, belonging on the road. I then acquired a Suzuki DR650, a more appropriate motorcycle for unknown road conditions and tested the waters with a short trip around Mexico in 2007. The success of that trip convinced me that going further south would be very feasible and highly enjoyable. Since then, the planning has been solidifying up to this point. In between, I made a trip up to Alaska in 2008 and one down the Continental Divide in 2009. I tested various gear and configurations to see what would work best for this upcoming journey. I also evaluated my attitude in various situations, such as mechanical breakdowns and minor accidents. Seeing that I survived those with no long term effects, I am confident that I'll be able to get through situations that will no doubt arise on the journey ahead.



I have been looking forward to and dreaming of commencing this journey for the past four years. I have a feeling it's going to be good and I'm as prepared as I'll ever be.

Come along for the journey and please do write me a hello to keep me company on the road through The Global South...
__________________
J A Y | Riding a 98 Suzuki DR650
Current ride thru Latin Am and Africa > Jammin thru the Global South
Reply With Quote
  #2  
Old 23 Jul 2010
Jammin's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Mar 2008
Location: Riding Southern Africa
Posts: 128
The Route Plan

The general route plan is to ride around South America in 2010 and then ship or fly over the Atlantic to spend 2011 around Africa and then make my way towards India.



Being a geo-political news junkie, I've been keeping abreast of the news in the regions I'll be traveling through and will avoid areas that are deemed unstable. However, one thing going in my favor is my brown skin color. In Mexico, with the few Spanish phrases that I could speak, people assumed I was Mexican since they can range from fair to dark and brown fits in there somewhere. I'll be taking a Spanish language immersion course in Guatemala and if I can come out of there speaking fluently, I should be able to pass for a local in many countries. Of course, I'll see what I can do about learning Portuguese for Brazil. My French is going to need a brush-up before I enter West Africa and besides that English should get me by along with a dose of respect for the locals.

After Africa, I'd like to continue overland through the Middle East into India. However, I'm not sure I can get a visa for Pakistan or if I'll be allowed to cross the border from Iran into Pakistan at Taftan. But that's two years away and I'll figure it out as I get closer.

Being an Indian citizen, my situation dictates that once I leave the US, the only country that will bureaucratically welcome me with open arms will be Mother India and thus the journey will be heading towards there. However, I might slow down somewhere along the way. And that could be in southern Africa, as I consider Zambia to be a second home and would like to give back to the country that provided me an exciting childhood.


Along with noting down the routes traversed by previous motorcycle travelers, the general climate in each region will dictate how the route goes. For example, I'll be avoiding the rainy season in Brazil and the super hot summers of the Sahara.

The line shows my approximate route:



__________________
J A Y | Riding a 98 Suzuki DR650
Current ride thru Latin Am and Africa > Jammin thru the Global South
Reply With Quote
  #3  
Old 23 Jul 2010
Jammin's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Mar 2008
Location: Riding Southern Africa
Posts: 128
About the Bike

This being a motorcycle trip, the bike is obviously a very important part of the trip and I need to make sure that the bike is capable of what I ask of it. To ensure this, I've modified the bike to better suit long distance adventure riding and have done the routine maintenance to reduce the chances of any breakdowns.

My only possessions for the next two years will be what I can carry on my motorcycle and thus it acts as a lifeline and a home on two wheels. In my preparation for this trip, I've tried to learn as much as possible about all aspects of this motorcycle so that I can better handle any mechanical breakdowns or just routine maintenance.

The Suzuki DR650 is a tried and tested motorcycle that has been taken around the world by numerous others before me. Besides being highly functional for the task at hand, she also looks good and that matters because I have to bond with the bike as she'll be my steadfast companion through this journey.

Her name is sanDRina (sun-dree-nah) and we've already gotten off to a great start with a successful two week trip in Summer 2009 down the Continental Divide.

The reason I chose the DR for long distance adventure touring:
- Dual-Sport Capability > meaning it can handle dirt and gravel roads as well as cruising on the highway.
- Tube Tires > easier to patch/repair a tube tire than to repair a tubeless tire like sport bikes.
- Spoked Rims > can absorb the shock of poor roads better than alloy rims.
- Expandable Gas Tank > this bike's design is such that the original gas tank (3.4 gallons) can be upgraded with a 4.9 gallon one or a massive 7.9 gallon tank, which I currently have.
- Air Cooled > the bike's engine is cooled by moving air and an oil cooler but with no water-cooling (radiator), meaning less parts to worry about failing.
- Carburetion > this bike is carbureted instead of fuel injected because it's easier to work on in case something goes wrong while traveling.

Modifications To The Bike From Stock (as she came from previous owner)
- Aqualine Safari 7.9 gallon gas tank (to improve range to nearly 400 miles)
- Corbin aftermarket seat (to improve comfort)
- Mikuni Flat Slide TM40 Carb with K&N Air Filter (to improve performance and throttle response)
- Happy Trails Skid Plate (to protect the engine)
- Answer 1" Handle Bar (to improve handling and durability)
- Trail Tech Vapor Digital Speedometer with Tachometer (to improve monitoring)
- WER Steering Stabilizer (to improve handling)
- SuperBrace Fork Brace (to improve handling)
- Seal Savers fork boots (to protect dirt from damaging front suspension seals)
- Stiffer Progressive front and rear springs (to improve handling)
- Larry Roeseler Rear Shock Absorber (to improve handling)
- Stainless Steel Braided Brake Lines (to improve braking performance)
- Adjustable Chain Guide (to protect the chain)
- Acerbis Hand-guards (to protect the fingers and the levers)
- Acerbis Supermotard Front Fender (to improve aero drag and looks)
- LED Tail Light and Turn Signals (to improve the looks and reduce voltage draw)
- Secured Neutral Sending Switch (neutral gear indicator bolts that could come loose in the engine)
- Upgraded Engine Torque Limiter (to prevent starter gear train damage related to this model year)
- Upgraded Engine Base Gasket (factory paper gasket could lead to leaks)

Modifications Added Since Then
- Rear Luggage Rack (to improve usability)
- Happy Trails Luggage Rack with Pannier Set and Top Box (to secure and increase storage space)
- Symtec Heated Grips (to provide warmth to the fingers when it's cold)
- Centech AP-2 Fuse Box (to have better control of electronic add-ons)
- Eastern Beaver Headlight Relay Kit (to increase power to headlights)
- Voltminder Battery Voltage Monitor (to monitor battery health)
- Upper Chain Roller Removed (potential design flaw that could damage the frame)
- Aluminum Engine Side Case Protector (to increase engine protection)
- Wossner Forged Piston
- Scotts Stainless Steel Reusable Oil Filter (to reduce carrying spare parts - disposable filters)
- Rear Brake Master Cylinder Guard (to protect exposed components)
- Shortened Kick Stand and welded Larger Foot Plate (to improve stability when parked)
- Fabricated Highway Pegs (to reduce strain on legs)
- Fabricated Lexan Windshield (to improve comfort in terms of wind buffeting)
- Fabricated custom bike crutch to aid in tire repair
- Tool tube under engine and subframe (to increase carrying space)

Farkles (Functioning Sparkles: electronic add-ons)
- GPS: Garmin 60Cx with Touratech Locking Mount
- 12V Accessory plug: for running mini air compressor, heated vest and charging electronics

Maintenance done before the start of the trip
- Engine Rebuild with new transmission parts and gaskets all around
- New Oil and Oil Filter with Shell Rotella-T 15w-40 Synthetic
- Valve Clearance Check
- New EBC Front and Rear Brake Pads
- Bleeded Front and Rear Brake Fluid
- Cleaned and oiled K&N Air Filter





I've done all the above modifications and maintenance to improve my chances of how sanDRina will behave while we're out on the road. Some items will improve her performance, while others will add to my comfort and increase my usability. Not everything above is necessary before a motorcycle trip like this, but it gives me a better peace of mind, so that I can enjoy my journey more.

__________________________________


Frequently Asked Questions (FAQ)

Why am I doing this?
Professional: I'd like to make a career switch from engineering into humanitarian affairs and will be studying for a distance masters in Sustainable Development from the University of London during this trip. I hope to get first-hand knowledge of the various humanitarian needs through the regions I'll be traveling through, which will help me choose an area to get involved in at the end of the journey, such as water resources, appropriate technology, etc. I hope to use this trip as a stepping-stone to the next chapter in my life.

Personal: I was bitten by the travel bug at an early age and this trip will be a culmination of many years of planning, researching and dreaming. Having traveled in small bits and pieces to various countries, I'd like to see more of our beautiful Planet Earth and I'm at a point in my life that this is feasible.

Why so long for the trip, 2 years?
The general route is dictated by the regional climate, meaning that I'm trying to avoid the rainy season in most places along with extreme temperatures (height of summer and winters). From this data, two years to circulate around Latin America and Africa allows me to synchronize nicely with the seasonal climate. Also, I need enough down time to get some studying done. I'm planning to ride for a few days, then stop for a few days, see some sights and get some reading done for my courses.

In addition, in my research for this trip and through communication with seasoned long-duration travelers, I've learnt that 'the slower you go, the cheaper it gets,' referring to the majority of expenses on these kinds of trips being related to transportation (self or public). Staying in places longer will reduce my average daily costs, allowing me to stretch the dollar and travel for longer.

Why on a motorcycle instead of a car?
Besides the old adage of "four wheels move the body, two wheels move the soul," benefits of motorcycle travel over automotive:
- overall cheaper cost, initial and running (better gas mileage, cheaper maintenance).
- simpler regarding complexity of machine; I am able to fully tear-down my motorcycle and perform most repairs on it with relatively few tools.
- size; I need only about 4 ft to get through with my motorcycle, compared to at least 8 ft for a car. This could be a narrow bridge, a goat path road up into the mountains or around fallen debris on the road.
- versatility; a motorcycle, especially a dual-sport one, is able to traverse over most any surface including wading through 2 feet of water (rivers).
- openness; us riders jokingly refer to car drivers as 'cagers' as in the driver is caged in the car compared to being exposed and out in the open on a bike. Car drivers will probably see this as a downside, however once you become a rider, you'll see this as a positive. Yes, you have to brave the elements, but with appropriate gear, comfort can be achieved in most weather situations and feeling the wind against you makes you feel more connected to your local surroundings compared to being nicely cocooned in a car.
- friendliness; the vulnerability of being open on a bike allows curious strangers to approach and make a new friend.

Will I be carrying a gun or other lethal weapons for self-defense?
No. Firstly, it's highly illegal to cross borders, especially across developing countries with weapons of any kind as this will be seen as a threat and quickly lead me to the local jail, which I don’t want. I also feel that weapons can quickly escalate situations unnecessarily. I'm more on the Buddhist side of the spectrum and believe in soft power; going in with a smile, being friendly and respectful can diffuse most confrontations. Of course, there will be some situations where a weapon might be useful, but I will deal with them as they arise.

With my travel experience to date, I've learnt to be aware of my security in all situations; not being paranoid, but just being aware - making sure I'm not being followed, looking for exits from crowded places, recognizing unsafe parts of a new city, etc. I will try my best not to attract attention by flashing money or fancy gadgets in hopes of deterring common mugging. While I'll be hiding money in various places on me and on the bike, I will only have small change easily accessible along with a false wallet (with expired ID and credit cards) to easily hand over if I'm being mugged.

I'll also be using my brown skin to my advantage, hoping to pass off for a local in most places (the world's going beige ). After learning Spanish, I'm sure I could easily pass for a regional citizen in most of South America. I'll have to pick up Portuguese for Brazil. I might still stand out around Africa (I do know French for West Africa), but since there are so many Indians everywhere who migrated many generations ago, I might still pass off for a resident.

I do have mace/bear spray that I bought for bears in Alaska, but it wont be practical to be walking around everywhere with it. I'll still be taking it when I head off into the wilderness for protection against animals.

Where will I be staying?
Primarily it will be hostels and cheap hotels along the way and camping where possible, but I will be looking to stay with locals as much as I can. There are different avenues that I will be using to get in touch with people willing to host passing travelers, as it will be a more enriching experience to meet and stay with locals. I have done this on all my previous trips and made many new friends along the way. Resources: ADVrider.com Tent Space List, HorizonsUnlimited.com Communities, and CouchSurfing.org (similar concept to the previous two resources, but open to the general public, not just riders).

How am I funding this trip/lifestyle choice?
I lived frugally while I was working in the US for a major corporation and saved and invested my earnings with this trip in mind. However, its not a lot and I'll be looking to stretch the dollar as best as I can and am open to donations If you feel you're getting something useful from my trip report, please consider a small donation (paypal button on website) towards petrol or a meal on the road. Thanks.

How will I get access to money?
ATMs are widely available in all major cities and that will be the safest way to withdraw funds. I've chosen banks that don't charge ATM widthdrawl fees or at least, charge very little. Where possible, in safe locations, I will use my Capital One credit card, specifically because they don't charge any foreign transaction fees and give good exchange rates.

What about the health risks?
I've taken all the recommended immunizations (yellow fever, hepatitis a/b, typhoid, etc) and will be highly conscious of the food and water that I drink. In general, as long as it's hot and cooked in a relatively clean place, it'll be safe to eat. I love eating from roadside shacks and haven't gotten sick, yet. Plus, growing up in developing countries has probably left me with a pretty good immune system that hasn't been weakened by my time in the US. I'll be using a LifeSaver Water Filter that can filter out practically all viruses and bacteria and other water soluble contaminants. I will be carrying first-aid supplies and with a mother and sister being doctors, immediate advice is only a phone call away.

What if I get sick?
Diarrhea is probably the most common illness to plague travelers and I'm aware of how to tackle it (oral rehydration solution). Besides that, preventing mosquito bites will go a long way in disease prevention and I plan to use appropriate repellent where needed.

Do I have medical insurance?
I won’t be having any medical insurance since it doesn't seem to be practical for me being an Indian citizen. The costs for travelers from India is quite exorbitant and just paying for medical care as it rises will be a more cost effective strategy. I looked into medical evacuation insurance but currently that only applies to North American residents and once I leave the US, I give up my residency there.

What if something breaks on the motorcycle or I get a flat tire?
Over the past few years, in preparation for this trip, I have learnt how to properly maintain and repair most any breakdowns, including fixing flat tires and mounting a new tire. I will be carrying specific tools such as a chain-breaker for more complex servicing.

Do I know anybody in these countries that I'll be traveling through?
Not yet, but I'm likely to once the journey gets started.

What does "Jammin" mean and what's its significance?
"Jammin" is the username I selected when I joined my local Chicago sportbike forum and its significance has to do with Bob Marley's feel good song with a positive pulse. It's significance also stems from my constant need to have music playing, which is one of the reasons why I like long motorcycle trips as it allows me to listen to lots of music while bobbing down the road with my noise-isolating etymotic er-6i earphones.

How will I stay in touch, communicate?
Internet cafes are ubiquitous the world over and getting online should not be a problem. I will be updating this blog along with twitter and facebook every few days or whenever I get a good internet connection. I will also be traveling with an international roaming SIM card to make important phone calls and will be using skype for free webcam calls to my parents, so that my mom can see that I'm alive and well.

How will I cross from South America to Africa?
I'd like to take this 3 week journey on a cargo ship (Grimaldi RORO) from Buenos Aires but there are some logistical issues with that idea, so I might end up flying across, putting the bike on a pallet in the cargo compartment.

When am I coming back to the US?
I'm not sure.

Isn't Africa really dangerous? Don’t they still eat people there? LOL
Yes, Africa is less developed than the rest of the world but that immediately doesn't make it more dangerous. There are dangerous places all over the world, including in your home town and one just needs to be aware of them and take the right precautions. And besides, I spent 8 years of my childhood in a remote corner of southern Africa and I can tell you it's a beautiful place with warm, friendly people.

Wont I miss home and my bed and all the other comforts?
Having lived in Zambia soon after birth and then growing up in India, "home" is a concept I've learned to adapt to wherever I happen to be at that moment in time. On my short motorcycle trips up to this point, I've noticed that I did not miss the comforts of my home even when things were going bad, so I think I'll be fine. I'm aware of "traveler's fatigue" and with an open-ended journey like this, I should be able to slow down and break the journey for a while if I need to. Yes, I'm going to miss my kitchen as cooking is a highly pleasurable activity, but I think I can fulfill that desire on this journey. I gave up watching regular TV a few years back and thus won’t be missing any programming, besides watching Formula 1 races. I will miss having almost instant access to high-speed internet, being part of the "plugged-in" generation, but I'll learn to live without it. I will miss my friends and I don't like to say goodbyes as the friendship doesn't need to end there and hopefully we can meet in the future.

If you have any other questions, do let me know.

__________________
J A Y | Riding a 98 Suzuki DR650
Current ride thru Latin Am and Africa > Jammin thru the Global South

Last edited by Jammin; 23 Jul 2010 at 18:35.
Reply With Quote
  #4  
Old 23 Jul 2010
Jammin's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Mar 2008
Location: Riding Southern Africa
Posts: 128
Bike Preparation

I know they are mechanics all along the way through South America and Africa but I wanted to replace some parts and do some preventative maintenance on my own time and not be rushed, unlike having to do it enroute after things fails. I know things are going to fail that I didn't anticipate, but I'll handle them as they arise.

First up, I replaced all the bearings: front and rear wheel and swing arm bushings. I'm a decent wrench myself, but I know when some tasks are beyond my abilities for lack of experience or proper tools. I have a good mechanic friend, Gus who helped immensely in all the following tasks. He lived 80 miles from me (on the other side of Chicagoland) but it was worth it as he taught me a lot about how to service the bike if I need to on my own down the road.


Removing the swing arm from the bike to access the swing arm bearings (as it pivots on the frame).


That's Gus heating up the swing arm...


...to plop in the new bearings.


The rear wheel bearings. The bike had 26,000 miles and the bearings probably would've lasted another 10K or so miles, but the factory bearings aren't sealed and look at all that crud and rust that gets in there. I put in new All Balls bearings that are sealed on both sides. These should last for the next 30-40K miles at least.


Heating up the rear wheel hub.


Putting in the new All Balls bearings and dust seals.


Eww, the rear sprocket bearing, haha.

I then planned to rebuild the Front Forks (new oil and seals), but started reading about a potential issue in the transmission of the DR650 and figured a full engine rebuild would do me good. For certain model years, the 3rd Drive Gear in the transmission is known to fail unexpectedly and as a precaution you can replace it with a newer part. I figured a rebuild would be good as well to take a look at all the engine internals and see if there were any other problems that might arise down the road, and if I was going in, I thought I might as well replace the piston and rings and other aged parts, such as the plastic oil pump gear. I also had the cylinder head rebuilt to restore compression.


The engine removed from the frame.


This is probably as naked as she'll ever be The forks removed from the frame. One can see how simple a motorcycle the DR650 is. That's a big reason why I chose this bike - it's not too complicated and it's very basic in its design, because it just works.


Cycling the new fork oil. That's Nick who came to hang out while I was down there. He's an amateur sport bike racer and participates in CCS races on a Suzuki SV650. Him and Gus are constantly rebuilding SV motors. These guys said they would be factory support for me on my trip and if I needed any parts sourced and shipped, they were ready to help.


Slipping on the new seals. Using some plastic to prevent the seals from catching a sharp edge and tearing.


Slipping on the new seals. Using some plastic to prevent the seals from catching a sharp edge and tearing.


Setting the new seals in.

Now the engine rebuild:


The engine on its bench, where it would be for the next 2 months as the rebuild went on for longer than expected as we waited for the right parts to be shipped.


The old piston at 26K miles. Not bad. Replaced it with a new forged aluminum Wossner piston (stock compression).


The rebuild required a few special tools, such as this generator rotor remover (50 mm threaded pipe). Had to wait a few weeks for the right part to arrive.


Splitting the engine cases required a plate that a threaded rod when turned would lift the outer case up.


When everything was set just right, it was magical to see the cases come apart with so little effort - hand turning the rod to split the cases.


Voila, the insides of a DR650 engine. Simplicity shows through again. It's a single cylinder, so a sole piston spins the crankshaft around and the transmission is built into the engine case (like in most motorcycles).


The transmission gears. The part to be replaced is in the middle of the left stack. It looked fine and there was no unexpected signs of wear on any other parts. Even the cylinder walls with their Nikasil coating looked perfect. I was pleased that everything in the engine was running as expected and looked normal.


The clutch also looked like it had very minimal wear, so I didn't replace it and will do so as needed down the road, probably in Argentina.


Putting the engine back together. Spinning the clutch basket on.


Re-assembling the cylinder head. Cam chain in place.


That right there is one mighty fine rebuilt DR650 engine. If something happens along the way, I'm not too worried about going in and working on it, but let's hope it doesn't come to that.


Shifting through the gears to make sure everything works as intended.


Getting the engine back in the frame with the help of my friend, Cesar who acted like an engine hoist while I positioned the engine to get the mounting bolts through.

__________________
J A Y | Riding a 98 Suzuki DR650
Current ride thru Latin Am and Africa > Jammin thru the Global South
Reply With Quote
  #5  
Old 23 Jul 2010
Jammin's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Mar 2008
Location: Riding Southern Africa
Posts: 128
After getting the bike maintenance tasks done, it was onto other setup tasks on the bike.


Cleaning the sludge that had built up on the skid plate as it came from the previous owner. Mostly chain lube and probably engine oil.


30 minutes later with lots of kerosene (great cleaning solvent) and elbow grease.


Installing a Stebel Nautilus Compact horn - super loud aftermarket horn, 139 dB - so that I can be heard among all the trucks and traffic chaos along the way. Reading other travelers' reports, I noted that most of them wished they had a louder horn.


It barely fits under the Aqualine Safari tank and the front fender needed to be cut for clearance.


Aligning the horn to make it as level as possible as it's only supposed to be +/- 15 degrees to function optimally. I'm using an app on my Android phone (Motorola Cliq) that utilizes the built-in accelerometer.


Installed with the relay and heavy duty wires. The Stebel draws a lot of current to produce that loud noise and thick wires are needed. They only require 14 gauge wire but I had some 12 gauge lying around, so used that liberally to ensure no melted wires. I'm also keeping the stock horn and switching between them as needed because the loudness of the Stebel might not be needed in all situations. While the horn is loud, it has sort of a fruity two-tone very Euro truck sound and makes you smile when you hear it.


Using heat shrink on all the connections. Looking at the bottom of the horn.


Enjoying the many months spent in my garage fabricating devices for the bike.


Setting up a 10 W, 0.6 Amp solar panel on my top box to provide additional electrical juice to recharge my laptop and other electrically gadgets. My bike doesn't produce enough electrical power to safely charge things while on the bike and I'm expecting to be in some remote places with no electrical connections and would still like access to my laptop during those times.


Making some brackets to secure the solar panel to my top box.


Getting the s-bend was a little tricky not having a proper vice, but this rig worked out.


Painting the solar panel black, because it's got to look good


Connecting the solar panel into the top box. I used RTV silicone on the edges of the panel to provide some dampening.


Fabricating a switch box. I've always wanted some switches to control various things on the bike and finally found a nice aluminum box that would do the trick.


Rounding off the drilled holes.


The solar charge control module, covered in silicone RTV for electrical and mechanical insulation. This board makes sure the DC output from the solar panel is in a healthy range (12-14 V) and also prevents the reverse flow of power to the panel at night. The board also features a trickle charger that I plan to use if not riding the bike for a long time to keep the bike's battery healthy.


I drew up an extensive wiring diagram and set about creating all the little jumper cables and appropriate wires needed to execute this project. It took about a month to fully complete.


The Solstice LED lights' power source switch. Besides just charging electronics on the bike, I've also setup the LED lights to be either powered by the bike or the solar panel so that during the day I can have the LED lights on providing a wider frontal light foot print without drawing more power from the bike's battery.


The switch box all wired up and ready to go. I made a bracket that comes off the Vapor Tech mount. And the nice thing was that everything worked as intended on the first try.

__________________
J A Y | Riding a 98 Suzuki DR650
Current ride thru Latin Am and Africa > Jammin thru the Global South
Reply With Quote
  #6  
Old 23 Jul 2010
Jammin's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Mar 2008
Location: Riding Southern Africa
Posts: 128


Every electrical connection was bathed in dielectric grease (to help keep moisture out from corroding the contact) and where possible, the connection was wrapped in insulating heat shrink tubing (I had lots of it that came with my tool box, so might as well use it up).


And with so much heat shrink tubing still left, I decided it wouldn't hurt to protect other connectors on the bike.


Snug and insulated. Hope I don't need to disconnect that connector


Heat shrinking all other blade-style connectors before assembling in the switch box.


Running all electrical gadgets through a Centech AP-2 fuse panel so that if someone does go wrong it wont affect my bike's main electronics.


The Centech AP-2 fuse panel positioned under the seat, above the air box.


My dash board almost complete (the LED lights haven't been secured in this picture).


The switch box. First two from the left are on/off for the two Solstice LED auxillary lights. Next up is power source for the LED lights and master on/off for both lights and main head light on/off. Then it's the voltage monitor for the bike's battery or the solar panel output and the horn switching from the stock horn to the Stebel, both running through the switch on the handle bar. Next is heated grips and solar panel battery trickle on/off and last is power source on/off for 12V sockets under the seat and in the top box. And a note to self


The solar panel installed and the bike coming together.


A lexan cover for the solar panel, held down with 3M dual lock velcro.


My paint booth. Spraying clear coat on the front fender to prevent rock chips in the paint. It was freezing cold outside, so yeah, there wasn't much proper ventilation but I wore a make-shift breath mask and hopefully didn't lose too many brain cells
__________________
J A Y | Riding a 98 Suzuki DR650
Current ride thru Latin Am and Africa > Jammin thru the Global South
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Global GPS Trackers mozza666 Navigation - Maps, Compass, GPS 19 28 Jul 2010 20:56
Thank god global warming is over!!! RogerM The HUBB PUB 26 12 Feb 2009 16:30
Global ISP Roaming Ian Bradshaw TRAVEL Hints and Tips 0 10 Nov 2003 09:22
Global ISP Roaming Ian Bradshaw Communications 0 10 Nov 2003 03:16

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

25 years of HU Events
Be sure to join us for this huge milestone!

ALL Dates subject to change.

2025 Confirmed Events:

Virginia: April 24-27
Queensland is back! May 2-5
Germany Summer: May 29-June 1
Ecuador June 13-15
Bulgaria Mini: June 27-29
CanWest: July 10-13
Switzerland: Aug 14-17
Romania: Aug 22-24
Austria: Sept. 11-14
California: September 18-21
France: September 19-21
Germany Autumn: Oct 30-Nov 2

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers and travel is covered on motorcycles of all sizes.
(ONLY US RESIDENTS and currently has a limit of 60 days.)

Ripcord Evacuation Insurance is available for ALL nationalities.


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Every book a diary
Every chapter a day
Every day a journey
Refreshingly honest and compelling tales: the hights and lows of a life on the road. Solo, unsupported, budget journeys of discovery.
Authentic, engaging and evocative travel memoirs, overland, around the world and through life.
All 8 books available from the author or as eBooks and audio books



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 05:32.