I did the ferry crossing a few months ago and had no problems at the border but I alreayd had a visa issued in London a few months earlier. If you need the phone number of the ferry guy let me know as it only does the crossing at high tide. The border people were super cool on the Tanzanian side and on the Mocambique they were easy but then I had all the paper work, they wanted to see my yellow fever card which seemed strange as I had not come from a yellow fever zone.
Hope this helps
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