Steve !! I just noticed that you havn't fitted case savers to the clutch and generator covers ! (not that I can tell anyway)
This is a MUST with the DRZ400. The cases are very very thin. In a topple, the brake or gear pedals usually smash through them.
Available widely for about £20-£30
Are you fitting a bigger tank too ????
BTW, the rads are pretty weak too. Neil (my riding partner) has an Aqualine tank and dropped his bike last week and the seams split on the rad. UNIBIKER make GREAT guards for the DRZ (see on my blog below).
I welded a 3" square onto my side stand too. My DRZ loved to sink into even the hardest of dirt.
I hope i'm not trying to teach my granny how to suck eggs here, you obviously have a talent for prep !
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Did some trips.
Rode some bikes.
Fix them for a living.
Can't say anymore.
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