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Making your own screen. What thickness Perspex to use ?? Making your own screen. What thickness Perspex to use ??
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Photo by Marc Gibaud, Clouds on Tres Cerros and Mount Fitzroy, Argentinian Patagonia

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Photo by Marc Gibaud,
Clouds on Tres Cerros and
Mount Fitzroy, Argentinian Patagonia



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  #1  
Old 15 Apr 2010
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Cheers for the replies... Nice looking screen that tractor ! Just the right height too.

Ebay is full of perpex off-cuts so im going to pick up a 4mm 450x300 piece. £5 to the door. Can't complain !

Now I need to find a heat gun
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Old 16 Apr 2010
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Hey Ted

Finished the screen on my KLR before I set off for my test run around Europe.

Went for 6inches above the KLR stock screen - I'd say that gives about an overall 11 inch screen. Used clear, 5mm perspex. Cut the shape based on a card outline and stuck it straight into the oven. 110 degrees for 8-10 minutes and its as mouldable as you like.

Try to add a top lip if you can - its a pain trying to bend a lip and the convex curve on your own if you're using the oven. If you use a heat gun it could end up taking forever, as you don't want to apply too much heat to one area else the perspex will blister.

I'll stick a picture up when i can find one.

T
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Old 16 Apr 2010
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Quote:
Originally Posted by *Touring Ted* View Post
Cheers for the replies... Nice looking screen that tractor ! Just the right height too.

Ebay is full of perpex off-cuts so im going to pick up a 4mm 450x300 piece. £5 to the door. Can't complain !

Now I need to find a heat gun
Think you will find a decent hair dryer will work fine.
Now just to please me. When it is all done, install some car trim beading along the outer edge. This could save you considerable discomfort in the event of an unexpected halt You don't really want to be riding with your head just above a guillotine.

PS, I got the Panasonic camera yesterday, it is brilliant. See reduced image from 3.5mb to 50k taken at about 150 yards.
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Old 16 Apr 2010
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Hi, i have made numerous screens / headlight protectors over the years. i normally use 4mm perspex and for large curves i heat the whole piece in an oven then form it around something that shape. For smaller areas heat that section under the grill until it gets floppy and bend to shape (wear gloves).
Drilling the holes requires great care as they will crack easily. Andy B
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Old 17 Apr 2010
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I have made few screens for my xt660x, these two pictures are the latest, the first has its base behind the headlight surround, the second has the base in front of the surround, with the base behind I get a sort of forward suction effect to my jacket, with the base in front of the surround, with a gap of a three quarters of an inch there is no suction. The screen is quarter inch thick perspex, which drills well and cuts easily with a jig saw, finishing the edge with a belt sander, bending is done with a hot air gun.

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Old 17 Apr 2010
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this is the only way to get the second photo on
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Old 13 May 2010
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I'm just about to plonk it in the oven.....

Iv put in on foil on a large baking tray.


As for drilling !! Do you recommend a drilling it fast or slowly ???

Would melting through be a better idea ?? (Screwdriver and blowtorch method) and then cleaning the hole up with the drill !
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Old 13 May 2010
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I used 2mm polycarbonate made shape with cardboard template saw with jigsaw and just bend it and bolt it with three M 5 with large washers and that's the result. :confused1:



Works fine and it's strong and durable
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