Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
3AJ Clutch Push Lever setting? 3AJ Clutch Push Lever setting?
Register FAQ Calendar Today's Posts
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Andy Miller, UK, Taking a rest, Jokulsarlon, Iceland

I haven't been everywhere...
but it's on my list!


Photo by Andy Miller, UK,
Taking a rest,
Jokulsarlon, Iceland



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 7 Jul 2003
Registered Users
Veteran HUBBer
  
Join Date: Nov 2002
Location: Surrey, UK
Posts: 183
3AJ Clutch Push Lever setting?
I need to do the clutch adjustment after taking my clutch off. To set the 'push rod No.1' at the correct point, you have to move the 'Clutch Push Lever' (on the left side of the engine) to a certain position. This position is to align 2 markings, 1 on the Lever itself and the other on the casing. How do you see these markings?

The level and markings are hidden under the starter motor. Do you have to take the Crankcase Cover and Starter Motor off to do this? I would hope there was a quicker way?

I have tried mirrors, but cannot see how it can be done without taking the Crankcase Cover off as the main problem on a 3AJ1 is that the cover extends up to cover the Starter Motor drive.

Appreciate your help with some advice on how to do this.
Thanks, Geoff
Reply With Quote
  #2  
Old 7 Jul 2003
Registered Users
Veteran HUBBer
  
Join Date: Jan 2001
Location: Stockholm
Posts: 651
No worries. I have taken the clutch off a couple of times, including replacement of plates, and never readjusted the thing, except of course the cable. Bike still runnin' and clutchin' sweetly.

So, just put back everything.

Auke
__________________
Auke
http://aukemarieke.blogspot.com
Reply With Quote
  #3  
Old 7 Jul 2003
Registered Users
Veteran HUBBer
  
Join Date: Nov 2002
Location: Surrey, UK
Posts: 183
Auke,

Unfortunately I have lost the settings of the 'push rod no.1' and clutch lever adjustment. So I need to set the 'Clutch Push Lever' at the right position to set the others correctly.

Thanks, Geoff
Reply With Quote
  #4  
Old 10 Jul 2003
Registered Users
Veteran HUBBer
  
Join Date: Nov 2002
Location: Surrey, UK
Posts: 183
A nil post to put my request for help up to the top.

Please help with any advice if you are able to.

Thanks, Geoff
Reply With Quote
  #5  
Old 10 Jul 2003
KlausXT600's Avatar
Registered Users
Veteran HUBBer
  
Join Date: Sep 2000
Location: Hamburg, Germany
Posts: 295
not necessary to dismount the side cover.
just dismount the starter motor.

regards
klaus
Reply With Quote
  #6  
Old 11 Jul 2003
Registered Users
Veteran HUBBer
  
Join Date: Nov 2002
Location: Surrey, UK
Posts: 183
Thanks Klaus, I will have a go. The old non-starter motor models certainly had it easier.

Best regards
Geoff
Reply With Quote
  #7  
Old 14 Jul 2003
Registered Users
Veteran HUBBer
  
Join Date: Nov 2002
Location: Surrey, UK
Posts: 183
Sorted. Thanks Klaus!

For information, I was given an excellent description on taking the starter motor out by Jim on the UK Tenere site:
http://groups.msn.com/UKTenereOwners...&ID_Message=74

Having done this by the book, and hopefully understanding now the mechanics of this type of clutch, I see what Auke was getting at and will most probably take his approach 'next time'.

Thanks all, Geoff
Reply With Quote
Reply

« Previous Thread | Next Thread »

Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now, and add your information if we didn't find you.

Next HU Eventscalendar

ALL Dates subject to change.

2025 Confirmed Events:

  • Virginia: April 24-27 2025
  • Queensland is back! May 2-4 2025
  • Germany Summer: May 29-June 1 2025
  • CanWest: July 10-13 2025
  • Switzerland: Date TBC
  • Ecuador: Date TBC
  • Romania: Date TBC
  • Austria: Sept. 11-14
  • California: September 18-21
  • France: September 19-21 2025
  • Germany Autumn: Oct 30-Nov 2 2025

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

Your ad could be here, on EVERY page of the HUBB, or the whole website, or as many as you like!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.



All times are GMT +1. The time now is 12:23.

Contact Us - Horizons Unlimited Motorcycle Travellers Website - Archive - Privacy Statement - Top