Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
3AJ Kickstart Conversion 3AJ Kickstart Conversion
Register FAQ Calendar Today's Posts
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Andy Miller, UK, Taking a rest, Jokulsarlon, Iceland

I haven't been everywhere...
but it's on my list!


Photo by Andy Miller, UK,
Taking a rest,
Jokulsarlon, Iceland



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 16 Mar 2006
Contributing Member
Veteran HUBBer
  
Join Date: Mar 2003
Location: London,England
Posts: 358
3AJ Kickstart Conversion
Hi
I would like to put a kickstart on my xt600 3AJ. I am sure there was a link to a shop which supplied all the parts needed to do this but cant find the link now. I think the shop was in Holland. Does any one know where I can get the parts needed would also like to fit a decompresser as well.
Thanks
Reply With Quote
  #2  
Old 16 Mar 2006
El Aleman - Jens's Avatar
HU Germany Meeting Organiser
Veteran HUBBer
  
Join Date: Mar 2006
Location: Worms, Germany
Posts: 487
Hi, I did the same. Check out the german ebay, I think you will find everything within a couple of weeks. Or check www.tenere.de perhaps you get there the information

Good luck - Jens
Reply With Quote
  #3  
Old 16 Mar 2006
Registered Users
Veteran HUBBer
  
Join Date: Feb 2002
Posts: 212
Hi Bolla

I bought second hand parts for our conversions, and didn't bother with the decompressor parts. I had no problem kicking it over without it. I don’ think you need it if its just for a back-up.
The new parts that you will require are a clutch cover gasket and the oil seal that the shaft passes through, that replaces the plastic plug that is currently fitted.

It’s probably wise to also fit a new return spring rather than risk the old one snap.
Also, the thin washer innermost on the shaft will is very likely not to come out with the shaft assembly when the breaker removes it, but stick to the engine case, so it's worth ordering that too.
Reply With Quote
  #4  
Old 2 Dec 2006
Contributing Member
Veteran HUBBer
  
Join Date: Mar 2003
Location: London,England
Posts: 358
Hi
Am trying to fit a kickstart to my 3AJ
I bought a kickstart shaft for a XT-TT from e bay.
Tried to fit this today with no luck.
Had a look at the manual after putting bike back together and it shows a kick start idle gear.
Do I also need to buy a kickstart idle gear or will this be on my bike already?

I know I should have looked at the manual before taking side casing off>
Thanks
Reply With Quote
  #5  
Old 4 Dec 2006
Registered Users
Veteran HUBBer
  
Join Date: Jan 2001
Location: Stockholm
Posts: 651
Idler gear
With that you mean the gearwheel that engages on one side on the clutch hub and the other on the kickstartshaft? Yes, obviously you need it to transfer your kick to the clutch and then onwards to the crankshaft.
I think such a gearwheel would not even be too expensie new. The gearbox shaft that it should be installed on already has two circlips. Just remove the little bush that's in place of the idler gear. You need two rings, one on each side of the gear.
Warning: at the location where the kickstartshaft goes through the casing you need a reinforcement ring. And so on.
Best to take a microfiche from a bike without kickstart and one with kickstart, and compare the the parts and then decide which you need and which you don't.

Auke
__________________
Auke
http://aukemarieke.blogspot.com
Reply With Quote
Reply

« Previous Thread | Next Thread »

Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now, and add your information if we didn't find you.

Next HU Eventscalendar

ALL Dates subject to change.

2025 Confirmed Events:

  • Virginia: April 24-27 2025
  • Queensland is back! May 2-4 2025
  • Germany Summer: May 29-June 1 2025
  • CanWest: July 10-13 2025
  • Switzerland: Date TBC
  • Ecuador: Date TBC
  • Romania: Date TBC
  • Austria: Sept. 11-14
  • California: September 18-21
  • France: September 19-21 2025
  • Germany Autumn: Oct 30-Nov 2 2025

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

Your ad could be here, on EVERY page of the HUBB, or the whole website, or as many as you like!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.



All times are GMT +1. The time now is 08:11.

Contact Us - Horizons Unlimited Motorcycle Travellers Website - Archive - Privacy Statement - Top