Clutch adjustment
XT600E, 3TB. I've been having trouble finding neutral recently, and there seems to be quite a bit of drag from the clutch, even with the lever pulled all the way in. I've adjusted the cable to the point where there is no free play at all, but the drag is still there. Tonight I took off the RH engine cover and tried to adjust the clutch with the adjuster in there. I seem to remember someone on this site mentioning the procedure (but I can't find the post) which said to loosen the locknut and screw the adjuster in until resistance is felt, back off quarter of a turn and lock up again. I did this, and the problem is now ten times worse! With the correct free play at the lever, it won't go into gear at all (stalls the engine), and if I tighten up the cable enough to get it into gear, I can release the lever all the way and there is no drive. Obviously I have cocked this up big time. The manual talks about marks on the push-lever and crankcase, but I can't see them on my model (manual is for 1990, my bike is 1995). If they are there, they are underneath the starter motor, and the manual doesn't mention removing this. The bike has done 20k miles, so the clutch may well be worn out, but I though that would lead to slip rather than drag.
Anyone care to post a simple step-by-step procedure for this idiot to follow?
|