Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Hendi Kaf, in Cambodia

I haven't been everywhere...
but it's on my list!


Photo by Hendi Kaf,
in Cambodia



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 14 Nov 2006
Registered Users
HUBB regular
 
Join Date: Nov 2006
Location: Middletown, PA, USA
Posts: 52
Intake manifolds re-vulcanizable?

I just ordered new intake manifolds for my '94 XT600E due to the dreaded (but apparently fairly common) separation of the aluminum plates from the rubber flanges. At $105 USD (including 2 new "O" rings), how long do these seem to last? Was this something due to some bad, old factory stock or does it happen repeatedly? Also, is it possible to "re-vulcanize" the old pieces back together (even if just for a spare set)?
Reply With Quote
  #2  
Old 21 Nov 2006
Registered Users
Veteran HUBBer
 
Join Date: Feb 2003
Location: England
Posts: 338
Red face

Hi
I had one set of inlet rubbers last only one year from new and then a new set that have been on the bike now for 3 years with no sign of damage. I think that if you clean them while on the bike when cleaning the motor with a strong detergent this can cause the rubber to become dry and then harden and over time as the motor go's from hot to cold in daily use this then cause's them to part from the ally plates. Its just an idear, there dose not seem to be a real reason for it. I've never tryed to repair them i think it may cost just as much as a new set Hope this helps Skip
__________________
Do the best you can with what you have,
A stranger in a strange land now heading North South East West to.....
Reply With Quote
  #3  
Old 4 Dec 2006
Registered Users
HUBB regular
 
Join Date: Sep 2006
Location: Western NC, USA
Posts: 25
I have "repaired" them with high temp RTV gasket maker ...basically glued them back together when they started separating
__________________
Do one thing every day that scares you. Baz Luhrmann
Women and cats will do as they please, and men and dogs should relax and get used to the idea.
An armed society is a polite society. Manners are good when one may have to back up his acts with his life.
Robert A. Heinlen
Adventure is discomfort recounted at leisure. Flash / GSWayne
Chrome don't get ya home. Rob Nye
1995 XT600E - 1992 TDM850 - 1984 GPz750
Reply With Quote
  #4  
Old 16 Sep 2007
Registered Users
Veteran HUBBer
 
Join Date: Aug 2007
Location: Sax, Spain
Posts: 901
Lightbulb Great Repair For Carb Rubbers!

Self amalgamating tape, the type used by british telecom engineers or satellite dish installers. it welds itself to itself!
2 turns round the stub and then leave for half an hour before wrapping a few turns of electricians tape round.
This repair (which was ONLY TEMPORARY) lasted 11,000 miles!
Reply With Quote
  #5  
Old 16 Sep 2007
tomwest's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Sep 2006
Location: At the moment:Zanzibar
Posts: 116
windshield glue

Hi guys.

I have used windshield glue(this black silicone thing that they use when they replace windshields on most modern cars) with very good results. Clean the rubber and the aluminium pices with thinner or aceton. then apply windshield glue on the rubber part,make sure to smear it all around the connecting surfice.
When I put them together i sat them on a pice of glass and weighted them down with a steel plate. another option is useing a clamp and two pices of plywood.

Tom.
This is over a year ago now,and they are still holding,and
__________________
Places to be and things to do, see you all out there!!

Cheers.

Tom.
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Installing new Intake Manifolds? Pawlie Yamaha Tech 3 20 Aug 2006 19:00
3AJ Inlet manifolds bfgjohno Yamaha Tech 3 24 Apr 2006 19:54
Raised air intake for Sahara use Jose Brito Equipping the Overland Vehicle 4 4 Jun 2003 01:23

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

25 years of HU Events
Be sure to join us for this huge milestone!

ALL Dates subject to change.

2025 Confirmed Events:

Virginia: April 24-27 2025
Queensland is back! May 2-4 2025
Germany Summer: May 29-June 1 2025
CanWest: July 10-13 2025
Switzerland: Date TBC
Ecuador: Date TBC
Romania: Date TBC
Austria: Sept. 11-14
California: September 18-21
France: September 19-21 2025
Germany Autumn: Oct 30-Nov 2 2025

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 02:51.