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Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Alessio Corradini, on the Salar de Uyuni, Bolivia, of two locals

I haven't been everywhere...
but it's on my list!


Photo by Alessio Corradini,
on the Salar de Uyuni, Bolivia,
of two locals



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  #16  
Old 9 Mar 2019
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I found a harness a few states over for sale. It's from a 85. So I bought it as it was only $45 shipped.

Just got new grips and bars. Controls and chain. Levers. And new throttle tube and various other parts will arrive today.

I welded the homemade frame for skid plate. Welded the frame where rear. Brake lever mount bolts to. So now waiting on new ignition. Left side switches, and main harness.
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  #17  
Old 9 Mar 2019
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have no idea if it fits, sounds like it should, maybe some members can tell


https://www.ebay.it/itm/Serbatoio-Ac...53.m1438.l2649
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  #18  
Old 10 Mar 2019
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Offer made!
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  #19  
Old 10 Mar 2019
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ask for a shipping quote.... might be crazy
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  #20  
Old 10 Mar 2019
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I did. He replied that he would find out. If I can come in under 150 I'm happy
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  #21  
Old 11 Mar 2019
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Tank bought and on it's way. Total with shipping was $105usd
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  #22  
Old 11 Mar 2019
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So I need fast help. New harness and ignition is in al set to test fire.....then found a fuel leak...bottom of carb bowl. What do I do with this part?

Seen in pic. The spot I'm pointing at.....




Never mind figured it out......but the needle dosent stick...and it still leaks
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New 86 xt600 owner-20190311_135443.jpg  


Last edited by Glsawyer; 11 Mar 2019 at 23:37.
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  #23  
Old 11 Mar 2019
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Also I looked at Yamaha for the fuel bowl gasket and it showed a flat gasket. Not a rubber oring style.

Is it ok to use a standard flat style gasket?
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  #24  
Old 11 Mar 2019
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Also should this piston move?
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  #25  
Old 12 Mar 2019
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yes, piston should move

take no offense, but if you are asking that then i think you are going to face a serious challenge in this rebuild....


as for the leak, it looks like you need an o-ring, part number 22 in the list


https://www.ronayers.com/oemparts/a/...e27/carburetor
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  #26  
Old 12 Mar 2019
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Ty. I'm ordering a rebuild kit now. Soaked carb in diesel and was able to remove piston. Cleaned it up with scotch brite pad. Now it works as it should. So just need new gaskets and should be ok.
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  #27  
Old 12 Mar 2019
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Wow........just wow....more I fix more I find wrong.

Chain rubbing frame and swing arm, reason...chain guide missing. Ordered new one.

Cost so far:
Chain guide $45
Chain $90
Plug $3.50
Gauges $50
Bars $70
Grips $10
Desert tank $105
Throttle tube $15
Left side controls $30
Levers and hardware $50
Wiring harness $45
Ignition $35
New fuel lines $20....bought extra
Oil change $40
Various other small parts and gaskets $100
Cost of bike $450
Trailer and fuel to get bike $50


Still to buy.
Battery $?
Re do seat $75
Tires $?
Tubes $?
Racelight headlight $?
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  #28  
Old 12 Mar 2019
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Total so far $1208.50

And now carb trouble
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  #29  
Old 14 Mar 2019
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Well good news. She lives. Now to get carbs rebuilt.
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  #30  
Old 17 Mar 2019
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Painted motor and frame. Ordered air box. Blinkers I stalled on rear. Waiting o. Headlight. Desert tank arrives the 22nd. Brakes hooked back up.
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