Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Hendi Kaf, in Cambodia

I haven't been everywhere...
but it's on my list!


Photo by Hendi Kaf,
in Cambodia



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 15 Oct 2009
Registered Users
Veteran HUBBer
 
Join Date: Feb 2007
Location: Manchester
Posts: 150
Starting problem TTR600RE 2004

Can anybody help me please.
Pressed my starter button yesterday and nothing happened so checked my battery was ok and wiggled a few wires near the switch itself, it didnt really do anything but it eventually just started working and its done the same thing twice today where you just keep pressing it (it doesnt click or anything its silent) and again it started working. Has anybody else encountered this problem ?

Also when it didnt start today I messed about with the side stand switch to see if that could have caused it, on reflection I dont think it would have anything to do with it but I pushed that button thing in on it and had to flick it down again with a coin but it now hangs down a lot further kinda loose and you have to hold it up with a screw driver to push back so you can put the side stand down.

Do those side stand switches strip down as i'm presuming they may have been a circlip on it that has now come loose, does anybody know if they strip down ?

I havent had time to check till tomorrow.
__________________
Yamaha TT600RE 2004
Yamaha YZ250 2 stroke 99
Reply With Quote
  #2  
Old 15 Oct 2009
Registered Users
New on the HUBB
 
Join Date: Sep 2009
Location: lincolnshire
Posts: 8
Hi , the side stand switch from what i can remember doesnt strip down as its a sealed unit, i did find with my TT600R the ht lead on mine just screwed with no rubber cover, this did get damp and would stop the bike and would only run if it was bone dry, also if the battery was down on charge the starter motor would take all the juice and leave very little for the coil, if the bike has been dropped of the throttle side there could be a problem with the cut out switch, you may fing also the push connections for the ignition and most of the wiring isnt the best protected. Poor earth on the coil or battery
could cause it, though my mates RE shorted out the starter solernoid with having low battery charge welding the contacts together.
Good Luck.
Mark
Reply With Quote
  #3  
Old 15 Oct 2009
Registered Users
Veteran HUBBer
 
Join Date: Feb 2007
Location: Manchester
Posts: 150
Quote:
Originally Posted by tommy10bikes View Post
Hi , the side stand switch from what i can remember doesnt strip down as its a sealed unit, i did find with my TT600R the ht lead on mine just screwed with no rubber cover, this did get damp and would stop the bike and would only run if it was bone dry, also if the battery was down on charge the starter motor would take all the juice and leave very little for the coil, if the bike has been dropped of the throttle side there could be a problem with the cut out switch, you may fing also the push connections for the ignition and most of the wiring isnt the best protected. Poor earth on the coil or battery
could cause it, though my mates RE shorted out the starter solernoid with having low battery charge welding the contacts together.
Good Luck.
Mark
Not dropped it or anything, its been stood in the garage for a fortnight with the battery on one of them optimate trickle chargers, the battery is fine just nothing happens when I press the starter and then it mysteriously starts working again.
__________________
Yamaha TT600RE 2004
Yamaha YZ250 2 stroke 99
Reply With Quote
  #4  
Old 15 Oct 2009
Registered Users
Veteran HUBBer
 
Join Date: Aug 2009
Location: Dorset UK
Posts: 395
I hate those side stand safety switches..... They couldn't be in a better place to get wet & dirty !!!!

I disconnected my one..... Follow the wire up to the connection under the seat. All you need to do is join the 2 wires together - I soldered mine. Also, check the clutch switch.

Give the starter/stop button a good spray with WD40 or similar. And as said, make sure the battery is good! Sounds like its probably a loose, dodgy or dirty connection
Reply With Quote
  #5  
Old 15 Oct 2009
BlackDogZulu's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Oct 2008
Location: West Wales, UK
Posts: 753
This sounds very much like a duff sidestand switch. Take the wires off and earth them - if it starts, there's your problem. The fact that the switch seems to be sticky and/or loose makes this more likely.

Sidestand switches seem to be universally unreliable, whatever the bike. If you've got the habit of checking the stand is up before you set off, you don't really need one.

On my XT, the switch was gone long before I had the bike. This is fine by me - less to go wrong.
__________________
2006 XT660R daily ride, 1994 XT600E about to be reborn, Blog: http://goingfastgettingnowhere.blogspot.com/
Reply With Quote
  #6  
Old 15 Oct 2009
Registered Users
Veteran HUBBer
 
Join Date: Feb 2007
Location: Manchester
Posts: 150
Quote:
Originally Posted by BlackDogZulu View Post
This sounds very much like a duff sidestand switch. Take the wires off and earth them - if it starts, there's your problem. The fact that the switch seems to be sticky and/or loose makes this more likely.

Sidestand switches seem to be universally unreliable, whatever the bike. If you've got the habit of checking the stand is up before you set off, you don't really need one.

On my XT, the switch was gone long before I had the bike. This is fine by me - less to go wrong.
I messed about with the side stand switch today just because it was accessable but I thought afterwards that only kills the engine when you put it in gear with the side stand down, could a fault in that randomly affect the starter button ? the green lights are still on on the clocks.
__________________
Yamaha TT600RE 2004
Yamaha YZ250 2 stroke 99
Reply With Quote
  #7  
Old 16 Oct 2009
Contributing Member
Veteran HUBBer
 
Join Date: Mar 2002
Location: watford england
Posts: 174
On the TTRE the clutch switch means you can start it with the clutch in whilst in gear (TTR does not have this switch). The side stand switch wont let you start it in gear with the side stand down. The kill switch ( which incidently always seems arse about face in operation) cuts the ignition but not the starter motor. If your lights on indicator and neutral indicator on the dash are both on I suspect a problem with the relay/contactor for the starter motor, or the actual push button itself. My wife and I have had 4 TTRE's between us and through thousands of hard miles had no problem like this. The TTR with leg operated starter is, however, another story. Mine languishes looking sexier than its more dowdy siblings but much more fickle about starting, must be female as it only starts when IT wants to.
Just a thought, have you "worked on" anything elctrical on it recently?
In reference to the sidestand switch on the TTR/RE, in my experience through deserts, rivers, snow etc, they never play up... touch wood.
There is a 20A fuse near the battery but I think that kills everything.
The service manual has a fairly comprehensive electrical section, PM me if you haven' got it, good luck.
Reply With Quote
  #8  
Old 16 Oct 2009
BlackDogZulu's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Oct 2008
Location: West Wales, UK
Posts: 753
Good point - I had forgotten that. The problems I had were with the wiring to the (non-existent) sidestand switch, but they were only when the bike was going.

A faulty neutral switch would give the symptoms you describe. Try earthing the wire to that (side of LH crankcase, in front of gear lever).
__________________
2006 XT660R daily ride, 1994 XT600E about to be reborn, Blog: http://goingfastgettingnowhere.blogspot.com/
Reply With Quote
  #9  
Old 16 Oct 2009
Registered Users
Veteran HUBBer
 
Join Date: Feb 2007
Location: Manchester
Posts: 150
Quote:
Originally Posted by leigh View Post
On the TTRE the clutch switch means you can start it with the clutch in whilst in gear (TTR does not have this switch). The side stand switch wont let you start it in gear with the side stand down. The kill switch ( which incidently always seems arse about face in operation) cuts the ignition but not the starter motor. If your lights on indicator and neutral indicator on the dash are both on I suspect a problem with the relay/contactor for the starter motor, or the actual push button itself. My wife and I have had 4 TTRE's between us and through thousands of hard miles had no problem like this. The TTR with leg operated starter is, however, another story. Mine languishes looking sexier than its more dowdy siblings but much more fickle about starting, must be female as it only starts when IT wants to.
Just a thought, have you "worked on" anything elctrical on it recently?
In reference to the sidestand switch on the TTR/RE, in my experience through deserts, rivers, snow etc, they never play up... touch wood.
There is a 20A fuse near the battery but I think that kills everything.
The service manual has a fairly comprehensive electrical section, PM me if you haven' got it, good luck.
No I havent done anything to it but because I hadnt used it for two weeks I put the trickle charger on it and then when I came to use it nothing happened then a couple of mins later it started. I'm going to nip out on it in an hour or so so not sure wether I want it to start straight away or not but if it doesnt I will be able to tamper with that plunger thing on the side stand switch and see if that has anything to do with it, I fear ive broke that anyway and will have to remove it.
When I come back I'm gonna investigate that relay but it will be a sealed unit so not sure what I could do with it ?

Quote:
Originally Posted by BlackDogZulu View Post
Good point - I had forgotten that. The problems I had were with the wiring to the (non-existent) sidestand switch, but they were only when the bike was going.

A faulty neutral switch would give the symptoms you describe. Try earthing the wire to that (side of LH crankcase, in front of gear lever).
Yes I would expect a faulty neutral switch would make it think its in gear but the neutral light is on fine.
__________________
Yamaha TT600RE 2004
Yamaha YZ250 2 stroke 99
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
odd starting problem ranfog Kawasaki Tech 2 22 Mar 2009 12:01
Starting bike problem :( sly59 Yamaha Tech 3 26 Jun 2006 15:26
Manipur then Myanmar starting Dec 2004? JulesD Travellers Seeking Travellers 1 13 Oct 2004 05:06
xt 600,starting problem suntrkker27 Yamaha Tech 0 2 Feb 2004 23:55
3AJ Starting Problem bolla Yamaha Tech 1 1 Apr 2003 17:46

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

25 years of HU Events
Be sure to join us for this huge milestone!

ALL Dates subject to change.

2025 Confirmed Events:

Virginia: April 24-27 2025
Queensland is back! May 2-4 2025
Germany Summer: May 29-June 1 2025
CanWest: July 10-13 2025
Switzerland: Date TBC
Ecuador: Date TBC
Romania: Date TBC
Austria: Sept. 11-14
California: September 18-21
France: September 19-21 2025
Germany Autumn: Oct 30-Nov 2 2025

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 04:25.