Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Hendi Kaf, in Cambodia

I haven't been everywhere...
but it's on my list!


Photo by Hendi Kaf,
in Cambodia



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 7 Jun 2009
Registered Users
HUBB regular
 
Join Date: Jun 2009
Posts: 53
xt600 e engine help please

hi everyone.
i got myself an xt600 e 2003 model,it needs a new engine as it looks like the balance shaft nut worked its way loose and has smashed all the casings around the barrel area.
my question is does anyone know if any other model xt engines will fit straight in as i cannot find one anywhere for this model for sale,i found one on ebay for a 84-90 bike but it looks pretty much the same,the item number is 120333115857

any help would be appreciated
thank you
Reply With Quote
  #2  
Old 7 Jun 2009
wolfzero's Avatar
Registered Users
Veteran HUBBer
 
Join Date: May 2009
Location: uk
Posts: 434
that model engine has a different clutch set up so you would have to either buy a new clutch cable or swap the setup over from the old motor.
you would have to swap the flywheel and side cover on the other side to get the ignition and charging system to work anyway.
that is an expensive motor on ebay
__________________
XT 630 SUPERMOTO

GSXR750L KMX200

RF900 & GSX400X Impulse Projects
3.9 V8 Rangerover
Reply With Quote
  #3  
Old 7 Jun 2009
Registered Users
HUBB regular
 
Join Date: Jun 2009
Posts: 53
Thanks for that info I think I will give that one a miss,is there any other models of the xt that will fit? Even just the bottom end ?
Reply With Quote
  #4  
Old 8 Jun 2009
wolfzero's Avatar
Registered Users
Veteran HUBBer
 
Join Date: May 2009
Location: uk
Posts: 434
i think all the crankcases are the same its just the internals are different early gearboxes have fifth gear issues (check the search feature for details) and the oil pumps on pre 3aj motors are not as good (lower pressure and capacity) but you can swap the gearbox and oil pump from your motor
__________________
XT 630 SUPERMOTO

GSXR750L KMX200

RF900 & GSX400X Impulse Projects
3.9 V8 Rangerover
Reply With Quote
  #5  
Old 8 Jun 2009
Registered Users
HUBB regular
 
Join Date: Jun 2009
Posts: 53
thanks for the info mate.
just have the huge task of finding a new motor ahead of me now.
such a shame as well because the bike only has 1400 miles on it
Reply With Quote
  #6  
Old 8 Jun 2009
Bobmech's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Sep 2008
Location: BOP , New Zealand
Posts: 186
That's unusual for the balance shaft nut to come loose on a 2003 model?
I was told it was only a problem with the earlier models(pre 4PT, pre 1997)
Has it been apart before? :confused1:
Bob
__________________
Remember that Assumption is the mother of all f**k-ups.
Reply With Quote
  #7  
Old 8 Jun 2009
bacardi23's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Sep 2007
Location: XXX<-Portugal->Azores->Santa Maria (island)
Posts: 1,544
Damn! that's one thing I hope never to happen to an engine of mine....

Shouldn't that be under warranty still?

anyway, there was one of those engines on eBay - The UK's Online Marketplace a few weeks back...perhaps it might still be there...


Vando
Reply With Quote
  #8  
Old 8 Jun 2009
Registered Users
HUBB regular
 
Join Date: Jun 2009
Posts: 53
I havnt took the engine apart yet but looking at the casings it looks like it's the balance shaft
Reply With Quote
  #9  
Old 8 Jun 2009
wolfzero's Avatar
Registered Users
Veteran HUBBer
 
Join Date: May 2009
Location: uk
Posts: 434
post a pic and i'll tell you what it is, i would also guess that its the woodruff key thats sheared off the same as mine did.
if the nut had come off it would have given warning as the timing gears on the balance shaft wont move far enough to miss time even with the nut off.
if it went bang like mine the flywheel will have sheared its key too
__________________
XT 630 SUPERMOTO

GSXR750L KMX200

RF900 & GSX400X Impulse Projects
3.9 V8 Rangerover
Reply With Quote
  #10  
Old 8 Jun 2009
Registered Users
Veteran HUBBer
 
Join Date: Feb 2007
Posts: 289
engine swap

your engine is almost identical (except for clutch cable) to 1990-1995 XT600E. You can easily find one here in italy or from Germany for about 250 euro. Ignition unit and coil are the same between 1990-1995 and 1995-> models.
Reply With Quote
  #11  
Old 10 Jun 2009
Registered Users
HUBB regular
 
Join Date: Jun 2009
Posts: 53
cant seem to find a replacement engine in the uk
is there any other engines that would fit straight in?
Reply With Quote
  #12  
Old 10 Jun 2009
wolfzero's Avatar
Registered Users
Veteran HUBBer
 
Join Date: May 2009
Location: uk
Posts: 434
the chances are that you only need cases crank and balance shaft for yours
__________________
XT 630 SUPERMOTO

GSXR750L KMX200

RF900 & GSX400X Impulse Projects
3.9 V8 Rangerover
Reply With Quote
  #13  
Old 10 Jun 2009
Registered Users
HUBB regular
 
Join Date: Jun 2009
Posts: 53
I will try and take it to bits today if I get time,are they quite an easy engine to strip down and rebuild?
Reply With Quote
  #14  
Old 10 Jun 2009
Registered Users
HUBB regular
 
Join Date: Jun 2009
Posts: 53
never managed to get it all stripped down today but got most of it done,would all the bits n bobs from mine go into these crankcases on ebay ?
200346663892
Reply With Quote
  #15  
Old 10 Jun 2009
wolfzero's Avatar
Registered Users
Veteran HUBBer
 
Join Date: May 2009
Location: uk
Posts: 434
Quote:
Originally Posted by widget2k4 View Post
never managed to get it all stripped down today but got most of it done,would all the bits n bobs from mine go into these crankcases on ebay ?
200346663892
that one has the older clutch operation lever but that can be removed and blanked off if required but they should be fine you really need to strip everything off your motor first to be sure of what bits you need did you buy the bike with the motor damaged or did it fail on you if it was going on the road and the clutch wasn't pulled quick enough could have damaged the gearbox
__________________
XT 630 SUPERMOTO

GSXR750L KMX200

RF900 & GSX400X Impulse Projects
3.9 V8 Rangerover
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Engine breather XT600 Yamaha Tech 3 6 Aug 2018 19:06
XT600 engine dumbass Yamaha Tech 4 28 Mar 2009 12:15
Engine swap TT600 or XT600E Engine into old XT600 2KF? Doable? Martynbiker Yamaha Tech 2 17 Dec 2007 06:44
xt600 engine in a 88tenere stormsearcher Yamaha Tech 1 1 May 2005 17:53
Best XT600 Engine Mark Yamaha Tech 0 30 Mar 2005 17:44

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

25 years of HU Events
Be sure to join us for this huge milestone!

ALL Dates subject to change.

2025 Confirmed Events:

Virginia: April 24-27
Queensland is back! May 2-5
Ecuador June 13-15
Germany Summer: May 29-June 1
CanWest: July 10-13
Switzerland: Date TBC
Ecuador: Date TBC
Romania: Date TBC
Austria: Sept. 11-14
California: September 18-21
France: September 19-21
Germany Autumn: Oct 30-Nov 2

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 01:45.