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2 Jun 2004
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Registered Users
New on the HUBB
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Join Date: Jun 2004
Location: Denver, CO, USA
Posts: 2
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XT600E fork damper holder tool?
Hi all. First post here and I really like this site! I just purchased a 91' XT600E and am in the process of replacing the fork seals. There doesn't seem to be an easy way to seperate the damper rod from the fork stanction, without getting a "bonafide Yamaha fork damper rod holder". The damper just spins inside the fork when I try to use an air/impact wrench on it (I've tried broomhandles, fabricated plugs, and other types of interference devices to prevent the rod from spinning inside the fork tube). Does anyone know what size the holder should be for a 41mm fork? Finding a Clymer or Yamaha service manual for this bike in the U.S. is proving to be difficult, and I only need the SIZE for the holder tool that works for this bike. I see them for sale on eBay in 24, 30mm and 38mm sizes, but my bike's damper rod appears to be approximately 28mm. Anyone have any ideas? My local stealerships are stumped, as none of them possess any damper rod 'holder' tools. I'm really itching to ride this bike.
[This message has been edited by Photo (edited 02 June 2004).]
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2 Jun 2004
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Registered Users
Veteran HUBBer
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Join Date: Jan 2001
Location: Stockholm
Posts: 651
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Don't bother taking everything apart. If you remove the dust seals you can drill or force holes in the metal reinforcement of the oil seals. Hook an Allen key into them and pull out the seals. Saves you messy work with holding tools and other wizard items.
Auke
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3 Jun 2004
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Registered Users
Veteran HUBBer
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Join Date: Aug 2002
Location: Hendrik Ido Ambacht, Holland
Posts: 360
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I have a 29,4 mm. nut welded to a 15 mm. od tube with T-handle and it works fine for the XTZ660.
Whatever method you use, saw an old seal in 2 halves and use these to knock the new seals in place.
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Fred, XTZ660, Holland.
__________________
Fred, XTZ660, Holland.
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Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...
2020 Edition of Chris Scott's Adventure Motorcycling Handbook.
"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)
Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.
Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.
Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!
What others say about HU...
"This site is the BIBLE for international bike travelers." Greg, Australia
"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK
"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia
"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA
"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada
"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa
"This is the answer to all my questions." Haydn, Australia
"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany
Lots more comments here!
Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook
"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.
Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!
New to Horizons Unlimited?
New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!
Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.
Read more about Grant & Susan's story
Membership - help keep us going!
Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.
You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.
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