Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Andy Miller, UK, Taking a rest, Jokulsarlon, Iceland

I haven't been everywhere...
but it's on my list!


Photo by Andy Miller, UK,
Taking a rest,
Jokulsarlon, Iceland



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 10 Aug 2012
Registered Users
HUBB regular
 
Join Date: Jan 2007
Location: Bristol UK
Posts: 73
XT660Z keeps blowing fuel pump fuse

Help!! So yesterday was great, did just over 900km from Moscow, found a lovely camping spot, slept well and got ready to go again when phut!
Eds wee Yamaha mysteriously died and would not restart :-(
So we checked over a few things but ultimately we found the fuel pump wasnt getting juice as it had blown its fuse.
We replaced said fuse and carried on into some beautiful scenery before pulling in for some petrol, when ed went to leave, cranked over but wouldn't start, wouldnt you know it, the same fuse.
so clearly theres a short somewhere in the system, we've pulled the tank and looked for damaged wires in the loom, but I suspect the ignition barrel is the culprit, this is because
A) the fuse blows when ignition is switched to live
B) Ed's barrel is free to vibrate as only one bolt holds it in place after somebody kindly broke his steering lock :-(
now we can try to get the barrel removed and checked (it's got security shear off bolts on so needs cutting and cold chiselling)
but I got Ed this far by basically bridging the fuseway with wire (we tried the double amperage fuse 20 instead of 10 and it also blew) clearly its not perfect but
realistically when is this arrangement going to set fire to his bum? We may be parting company in the morning and if he heads all the way from here towards the schengen countries should he try to sort in Moscow, I did the bridging thing partly because there was no alternative and also I figured if the short was intermittent the wire would never get so excited for long enough to overheat but im not a competent auto electrician
Can we just wire the fuel pump directly to the battery with an inline switch and continue?
what would have enough amperage in the ignition barrel to blow the 20 amp fuse if thats the highest fuse rating in the fusebox?
please share these questions and post with anyone who might be able to offer some help! basically Ed needs to decide if its the end of his trip (new ignition set is £1200 from Yamaha + shipping + import duty +accomodations during shipping and clearance so not an option) by the end of the night
thanks in advance
Matt
Reply With Quote
  #2  
Old 10 Aug 2012
R.I.P. 25 November 2021
Veteran HUBBer
 
Join Date: Feb 2010
Posts: 688
Can you not directly wire the pump to the battery (using a fuse) and switch? at least to rule out ignition.

Mezo.
Reply With Quote
  #3  
Old 11 Aug 2012
Registered Users
HUBB regular
 
Join Date: Jan 2007
Location: Bristol UK
Posts: 73
Quote:
Originally Posted by Mezo View Post
Can you not directly wire the pump to the battery (using a fuse) and switch? at least to rule out ignition.

Mezo.
current thinking is to do this with an inline fuse, thereby testing the fuel pump and allowing him a get home fix, unfortunately my spade terminals were too large for me to do this today, will try something different tomorrow now we are in a town at least
Reply With Quote
  #4  
Old 11 Aug 2012
Registered Users
HUBB regular
 
Join Date: Jan 2007
Location: Bristol UK
Posts: 73
Now sorted, so ed will now head east with me to baikal
Reply With Quote
  #5  
Old 11 Aug 2012
Registered Users
Veteran HUBBer
 
Join Date: Mar 2007
Location: UK
Posts: 4,343
Quote:
Originally Posted by stickysidedown View Post
Now sorted, so ed will now head east with me to baikal
A brief report Matt, especially compared with your OP.
Pray tell, for the benefit of others, what the solution is - temporary bodge, or permanent?
__________________
Dave
Reply With Quote
  #6  
Old 12 Aug 2012
Registered Users
Veteran HUBBer
 
Join Date: Apr 2008
Location: BC, sometimes
Posts: 578
Quote:
Originally Posted by Walkabout View Post
A brief report Matt, especially compared with your OP.
Pray tell, for the benefit of others, what the solution is - temporary bodge, or permanent?
Quite. Where was the short?
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
2007 F650GS (Single) Keeps Blowing Fuse Scrabblebiker BMW Tech 8 28 Mar 2020 09:24
Taking extra fuel with you duive01 Travellers' questions that don't fit anywhere else 26 24 Jul 2012 16:27
1200GS fuel pump controller work around Walkabout BMW Tech 0 24 Mar 2012 15:56
Failed fuel pump controller andrewlawson South America 3 23 Mar 2012 23:34
increasing fuel capacity Robertsmits Tech 9 19 Dec 2011 13:42

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

ALL Dates subject to change.

2025 Confirmed Events:

  • Virginia: April 24-27 2025
  • Queensland is back! May 2-4 2025
  • Germany Summer: May 29-June 1 2025
  • CanWest: July 10-13 2025
  • Switzerland: Date TBC
  • Ecuador: Date TBC
  • Romania: Date TBC
  • Austria: Sept. 11-15
  • California: September 18-21
  • France: September 19-21 2025
  • Germany Autumn: Oct 30-Nov 2 2025

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 09:33.