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Equipping the Bike - what's the best gear? Anything to do with the bikes equipment, saddlebags, etc. Questions on repairs and maintenance of the bike itself belong in the Brand Specific Tech Forums.
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  #1  
Old 6 Jan 2010
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These Alpos cases seem to be pretty good,and not badly priced.
Bykebitz Motorcycle Accessories Ltd ALPOS CASES AND FITTING KITS

Andy
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  #2  
Old 7 Jan 2010
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I can not say best as that is up to you but good boxes that may work for you are

The Zera TT Suzuki V-Strom Parts and Accessories from Touratech-USA

The Jesse system Xplorermoto: Jesse Luggage Odyssey II Bags

The Metal Mules Bikes | Metal Mule

The Happy trails V Strom DL650 - KLR650 & Adventure Touring Motorcycle Luggage and Aluminum Panniers

All seem to to the job all have problems and all have failed, so do all boxes just the way of things.

At one time people said that the DL650 had some problem with the pipe and the subframe Jesse, TT, and Givi all had problems. Givi went so far as to say there was no way to make a rack fit the DL650 like there rack for the DL1000. A few years latter they made it, it works.

Most compensate for the one pipe with the rack or a bigger box the same way they did for the old BMW F650. So it not that big of deal. My system on my DL650 is a happy trail rack with boxes off my F650 so the bike looks a bit off when you look at it but rides fine. The rack compensate for the pipe so do the boxes. one thing about that rack is shield on the pipe is in the way of the rack so you will need to cut it or gust take it off.
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  #3  
Old 14 Jan 2010
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daerr boxes

We use daerr boxes with Hepco&Becker racks on our 600 Tenere´s. See DÄRR - Trefferliste
They are very cheap in comparison to the other makes mentioned, and for us have proven to be good: 30 000 km from Holland to Cape Town and 40 000 km from Canada to Ushuaia (same boxes, same racks, minor welding needed).
If you fix the boxes with ratchet straps to the rack you can take them off the bike in under 1 minute.

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  #4  
Old 14 Jan 2010
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They are all very expensive for what they are..

They are all very heavy.

They all require a very heavy frame to carry them.

They all bend out of shape from even minor falls.

They are all a pain to fix

They all made your bike as wide as a small car.


I practically ejaculated when I ordered and fitted my metal mule boxes.. I thought I was the "real deal"... Then I realised just how wide and heavy they made the bike.

Then, after a practically walking speed tumble in sand, one ripped off and bent all the complicated (but easy to use) fanstening system..

After hammering my £1000 luggage back to usable condition (sick feeling, trust me) I set off again and then in a much faster crash they ripped off completely turning themselfs into junk... Very hard to straighten, especially with your limited tool kit.

Now, if you are never going to drop or crash your bike, sure they are great for security and almost make you look as cool as Ewan Mcgreggor but a good set of sturdy soft bags make soo much more sense for overland travel.

Cheaper, dead easy to fix, take alot of abuse and just squash rather than break, MUCH lighter, require only a simple frame (if at all), much narrower, much easier to carry etc.

I'm a total soft luggage convert for any proper travelling.. Security is taken care of with packsafes if you're paranoid.

And, if you do damage them.... All they take is a large needle and thick thread to fix them. Pefect !

If you are certain that you want hard luggage PLASTIC Givi luggage is way better in my opinion.

It's also secure and hardwearing, much lighter and these tend to deform in tumble or crash and go back to their original shape. They are usually a fair bit cheaper too.. I paid £200 for a full set of plastic luggage for my Africa Twin of ebay and I love them.

If you do crack them, you can plastic weld them with melted coat hangers and a soldering or blowtorch.
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Last edited by *Touring Ted*; 10 Apr 2015 at 10:48.
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  #5  
Old 14 Jan 2010
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Metal Fool

Quote:
Originally Posted by tedmagnum View Post
metal mule boxes.. I thought I was the "real deal"... .
Me too.
Actually I was reasonably happy with the MM boxes. I feel sure I got lots of admiring looks on the M25 and even more in the Channel Tunnel.

All across Europe and half of Russia and no complaint - but then the tarmac ended.

Within half a day on good graded gravel the frame started coming apart (totally inadequate securing system to rear footrest mounts - F650GS Dakar). On the second day a complete frame failure - a complete break on one side and a fracture nearly full way through on the other side. This was the start of 3 months and 12,000 miles off sealed surfaces.

Comprehensive welded reinforcing and then welding some improvised mounts directly to the bike by a local Russian mechanic, when I eventually limped into a village, gave not a moments problem thereafter. No charge!!!!

MM squash the frame tubes. Doesn't that weaken the inherent strength of a tube?
Then they bent the squashed tubes. Doesn't that further weaken it?

TT frames do not have these squashed tubes or bent mounting ends - they keep the integrity and strength of a circular tube and weld mounting brackets to them. For those with MM boxes needing frames you may like to know your boxes fit TT frames. Stronger? Certainly cheaper!

When I queried with MM about the top box not fitting on their new frame they had just sold me, because one tube was welded off position, I was told to put it in a vice, hack saw it, file it (i.e. file metal, not a writ!), and glue up the silicone again.
And this is top of the price range stuff, with DIY after sale service, rectifying manufacturing faults!

"Adventure Equipment for Motorcycles" it said on the tin. Bullocks.



Any comments Paul?

Last edited by Tony P; 16 Jan 2010 at 16:24. Reason: Grammar, spelling.
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  #6  
Old 30 Jun 2015
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Quote:
Originally Posted by Tony P View Post
Me too.
Actually I was reasonably happy with the MM boxes. I feel sure I got lots of admiring looks on the M25 and even more in the Channel Tunnel.

All across Europe and half of Russia and no complaint - but then the tarmac ended.

Within half a day on good graded gravel the frame started coming apart (totally inadequate securing system to rear footrest mounts - F650GS Dakar). On the second day a complete frame failure - a complete break on one side and a fracture nearly full way through on the other side. This was the start of 3 months and 12,000 miles off sealed surfaces.

Comprehensive welded reinforcing and then welding some improvised mounts directly to the bike by a local Russian mechanic, when I eventually limped into a village, gave not a moments problem thereafter. No charge!!!!

MM squash the frame tubes. Doesn't that weaken the inherent strength of a tube?
Then they bent the squashed tubes. Doesn't that further weaken it?

TT frames do not have these squashed tubes or bent mounting ends - they keep the integrity and strength of a circular tube and weld mounting brackets to them. For those with MM boxes needing frames you may like to know your boxes fit TT frames. Stronger? Certainly cheaper!

When I queried with MM about the top box not fitting on their new frame they had just sold me, because one tube was welded off position, I was told to put it in a vice, hack saw it, file it (i.e. file metal, not a writ!), and glue up the silicone again.
And this is top of the price range stuff, with DIY after sale service, rectifying manufacturing faults!

"Adventure Equipment for Motorcycles" it said on the tin. Bullocks.



Any comments Paul?
Don't expect Paul to comment. He doesn't answer e-mails unless it's "new buyers". Also had problems with top box not fitting "replacement" rear rack. Was told to just reposition feet attachment. When that didn't work, never again got a reply from MM. In the end had to come up with my own solution.

Everything MM is overpriced, after sales service is rubbish but the boxes alone are robust and (imho) functionally designed better than Touratech's best offering.

For anyone starting new, best to pair Touratech racks and Metal Mule pannier frames.
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  #7  
Old 14 Jan 2010
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Quote:
Originally Posted by tedmagnum View Post
They are all very heavy.
They all require a very heavy frame to carry them.
They all bend out of shape from even minor falls.
They are all a pain to fix (metal mules especially).
They all made your bike as wide as a small car.

Then, after a practically walking speed tumble in sand, one ripped off and bent all the rediculously complicated (but easy to use) fanstening system..

After hammering my £1000 luggage back to usable condition (sick feeling, trust me) I set off again and then in a much faster crash they ripped off completely turning themselfs into junk... Very hard to straighten, especially with your limited tool kit.

Now, if you are never going to drop or crash your bike, sure they are great for security and almost make you look as cool as Ewan Mcgreggor but a good set of sturdy soft bags make soo much more sense for overland travel.

Cheaper, dead easy to fix, take alot of abuse and just squash rather than break, MUCH lighter, require only a simple frame (if at all), much narrower, much easier to carry etc.

I'm a total soft luggage convert for any proper travelling.. Security is taken care of with packsafes if you're paranoid.

And, if you do damage them.... All they take is a large needle and thick thread to fix them. Pefect !
Good to see feedback from Alu pannier users who have converted. I remember Chris Scott talked about this in his book. He liked soft bags too if I remember correctly.

Yet today, when you look out there, you still see mostly Hard Alu panniers everywhere. Why? Are travelers really that dim? Having whacked my leg on one while dabbing through some sand, I'm a soft bag convert forever.

Is security THAT BIG of an issue most places? If you have to leave your bike with soft bags, what's the best way to protect them? I've seen those Pac-Safe steel cable mesh things but can't someone cut between and reach in? I guess you just have to keep a better eye on the bike.

I think the weight issue doesn't bother that many riders because they avoid off road situations completely. But in parts of the world is that really possible? I know many hire a truck to get them past the bad sections. On dirt bikes ounces are stressed over and thousands spent to source light weight parts. Must be a reason for this.

Mc D
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  #8  
Old 14 Jan 2010
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Quote:
Originally Posted by Mickey D View Post
Good to see feedback from Alu pannier users who have converted. I remember Chris Scott talked about this in his book. He liked soft bags too if I remember correctly.

Yet today, when you look out there, you still see mostly Hard Alu panniers everywhere. Why? Are travelers really that dim? Having whacked my leg on one while dabbing through some sand, I'm a soft bag convert forever.

Is security THAT BIG of an issue most places? If you have to leave your bike with soft bags, what's the best way to protect them? I've seen those Pac-Safe steel cable mesh things but can't someone cut between and reach in? I guess you just have to keep a better eye on the bike.

I think the weight issue doesn't bother that many riders because they avoid off road situations completely. But in parts of the world is that really possible? I know many hire a truck to get them past the bad sections. On dirt bikes ounces are stressed over and thousands spent to source light weight parts. Must be a reason for this.

Mc D
I think people just assume a metal box is secure and durable.. It's great marketing isnt it.. it looks hardcore.

As for security, the locks on most boxes are SHITE !!! You can break them off with a rock. I could open my MM boxes with a tyre lever and even the biggest padlock is only as strong as the crappy aluminium pop rivets that hold the lock on..

Woulnt put off anyone apart from a 10 year old.

The pacsafes are in my opinion, safer.. You actually need wire cutters to get in. Who carries those around with them unless it's pre-meditated ???

Sure you can cut the bag and pull stuff out, but only if that stuff is small than say a tennis ball and then you'd have to get lucky where you are cutting.

In my opinion, the BEST solution isto keep your valuables in a removable tank bag and take it with you. Just keep clothes and low value stuff in your panniers.
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  #9  
Old 15 Jan 2010
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Quote:
Originally Posted by tedmagnum View Post
In my opinion, the BEST solution isto keep your valuables in a removable tank bag and take it with you. Just keep clothes and low value stuff in your panniers.
ditto
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  #10  
Old 19 Jan 2010
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Quote:
Originally Posted by tedmagnum View Post
I think people just assume a metal box is secure and durable.. It's great marketing isnt it.. it looks hardcore.

--It also looks secure and that is a deterent.--

As for security, the locks on most boxes are SHITE !!! You can break them off with a rock. I could open my MM boxes with a tyre lever and even the biggest padlock is only as strong as the crappy aluminium pop rivets that hold the lock on..

--Pop rivets are actually quite strong but could be repaced with small stainless steel fasteners [bolts].--

Woulnt put off anyone apart from a 10 year old.

--I've seen some pretty evil 10 yr olds in the UK .--


The pacsafes are in my opinion, safer.. You actually need wire cutters to get in. Who carries those around with them unless it's pre-meditated ???

--I do ,it's called a Leatherman --

Sure you can cut the bag and pull stuff out, but only if that stuff is small than say a tennis ball and then you'd have to get lucky where you are cutting.

--True but they might have all night to winkle that stuff out of there !--

In my opinion, the BEST solution isto keep your valuables in a removable tank bag and take it with you. Just keep clothes and low value stuff in your panniers.

--I've just read a ride report where a guy was surrounded by a few gang members and had his tank bag ripped off the bike whilst he was still riding it !--
If I was going anywhere risky ,I'd want hard panniers ,be they plastic or aluminum .

I agree that most of the panniers on the market are overpriced and many have serious flaws .

I didn't like what was on offer so I made my own ,now I'm on my "mark2":confused1: version and I can still see things that I would like to change and new features that I want to incorporate .

I haven't seen a set of soft panniers that I really liked yet ,the ones that I have used haven't been very durable or waterproof .The stuff inside can get mangled if you drop the bike ,they tend to be too small and a slide down the road will abrade them pretty badly .Plus they usually need a frame of some kind to support them and keep them off exhausts etc .
Something made out of waterproofed reinforced leather might be the answer .[no studded Harley bags please !]
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  #11  
Old 18 Jun 2010
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Quote:
Originally Posted by *Touring Ted* View Post
They are all very expensive for what they are..

They are all very heavy.

They all require a very heavy frame to carry them.

They all bend out of shape from even minor falls.

They are all a pain to fix (metal mules especially).

They all made your bike as wide as a small car.


I practically ejaculated when I ordered and fitted my metal mule boxes.. I thought I was the "real deal"... Then I realised just how wide and heavy they made the bike.

Then, after a practically walking speed tumble in sand, one ripped off and bent all the rediculously complicated (but easy to use) fanstening system..

After hammering my £1000 luggage back to usable condition (sick feeling, trust me) I set off again and then in a much faster crash they ripped off completely turning themselfs into junk... Very hard to straighten, especially with your limited tool kit.

Now, if you are never going to drop or crash your bike, sure they are great for security and almost make you look as cool as Ewan Mcgreggor but a good set of sturdy soft bags make soo much more sense for overland travel.

Cheaper, dead easy to fix, take alot of abuse and just squash rather than break, MUCH lighter, require only a simple frame (if at all), much narrower, much easier to carry etc.

I'm a total soft luggage convert for any proper travelling.. Security is taken care of with packsafes if you're paranoid.

And, if you do damage them.... All they take is a large needle and thick thread to fix them. Pefect !

If you are certain that you want hard luggage PLASTIC Givi luggage is way better in my opinion.

It's also secure and hardwearing, much lighter and these tend to deform in tumble or crash and go back to their original shape. They are usually a fair bit cheaper too.. I paid £200 for a full set of plastic luggage for my Africa Twin of ebay and I love them.

If you do crack them, you can plastic weld them with melted coat hangers and a soldering or blowtorch.
I agree with Touring Ted on this one - they are ALL far too costly (for what they are) and they damage too easily. A far better (and far cheaper) option is soft luggage. It's also lighter and hand portable.

The only downside as I see it with soft luggage is security (when you want to leave the bike for a short while). The only thing to do here is to take the thing with you.

I swear by good old leather saddle bags but the modern alternative seems to be a HUGE single bag tied down on top of the seat with bungee's.

Same old story - The manufacturers who make these things are being too GREEDY. They simply aren't worth what they are demanding...
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  #12  
Old 9 Nov 2010
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Great thread here !
Was going to make my own Alu panniers and steel frame racks but people on here have made me think again....
Has anyone tried the Hepco + Becker Gobi system ? Has room for liquids between the skins and supposedly un breakable. Cheers.

The new Gobi from Hepco & Becker: Gobi black
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  #13  
Old 1 May 2012
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I agree very much with your view on alloy panniers, Ok for the odd Rally in a field or carting your sarnies into the city on your GS triple dark. We left home with two sets of TT zegas picked up like new off ebay - powder coated them - up graded the totally shite locks etc. One small fall bends the things out of square and lets the water in. We junked Angies boxes in the USA, she now has Wolfman panniers that have been great so far. I'm junking my TT boxes and converting 1550 Peli cases to panniers on TT frames for me. I've seen three overlanders with a Peli case set up and all have only good things to say. They look to survive off's well and are reasonably secure. I will say though that the TT frames are bloody good, My bike is LOADED and even after 7000 miles off road have been fine. Angie bent hers in falls and they bent back into shape and no breaks. Metal mule are by far the best alloy boxes but one fall and they will be buggered - My vote goes to Peli..

Paul

Quote:
Originally Posted by *Touring Ted* View Post
They are all very expensive for what they are..

They are all very heavy.

They all require a very heavy frame to carry them.

They all bend out of shape from even minor falls.

They are all a pain to fix (metal mules especially).

They all made your bike as wide as a small car.


I practically ejaculated when I ordered and fitted my metal mule boxes.. I thought I was the "real deal"... Then I realised just how wide and heavy they made the bike.

Then, after a practically walking speed tumble in sand, one ripped off and bent all the rediculously complicated (but easy to use) fanstening system..

After hammering my £1000 luggage back to usable condition (sick feeling, trust me) I set off again and then in a much faster crash they ripped off completely turning themselfs into junk... Very hard to straighten, especially with your limited tool kit.

Now, if you are never going to drop or crash your bike, sure they are great for security and almost make you look as cool as Ewan Mcgreggor but a good set of sturdy soft bags make soo much more sense for overland travel.

Cheaper, dead easy to fix, take alot of abuse and just squash rather than break, MUCH lighter, require only a simple frame (if at all), much narrower, much easier to carry etc.

I'm a total soft luggage convert for any proper travelling.. Security is taken care of with packsafes if you're paranoid.

And, if you do damage them.... All they take is a large needle and thick thread to fix them. Pefect !

If you are certain that you want hard luggage PLASTIC Givi luggage is way better in my opinion.

It's also secure and hardwearing, much lighter and these tend to deform in tumble or crash and go back to their original shape. They are usually a fair bit cheaper too.. I paid £200 for a full set of plastic luggage for my Africa Twin of ebay and I love them.

If you do crack them, you can plastic weld them with melted coat hangers and a soldering or blowtorch.
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  #14  
Old 1 May 2012
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Originally Posted by twowheels03 View Post
I agree very much with your view on alloy panniers, Ok for the odd Rally in a field or carting your sarnies into the city on your GS triple dark. We left home with two sets of TT zegas picked up like new off ebay - powder coated them - up graded the totally shite locks etc. One small fall bends the things out of square and lets the water in. We junked Angies boxes in the USA, she now has Wolfman panniers that have been great so far. I'm junking my TT boxes and converting 1550 Peli cases to panniers on TT frames for me. I've seen three overlanders with a Peli case set up and all have only good things to say. They look to survive off's well and are reasonably secure. I will say though that the TT frames are bloody good, My bike is LOADED and even after 7000 miles off road have been fine. Angie bent hers in falls and they bent back into shape and no breaks. Metal mule are by far the best alloy boxes but one fall and they will be buggered - My vote goes to Peli..

Paul
Pelicans are totally the best compromise of all solutions but I've so far been too lazy to build the pannier rails for them.

I need to get on that....
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  #15  
Old 7 Jun 2012
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New, family-sized 'Big Ass' range from Jesse Luggage alongside a Triumph Explorer fitted with the old-style day panniers.

Also available with optional BBQ attachment.

Never used them on a bike although I like the look of the Pelis too, no sharp corners but they are heavy. A Nanuk was 3/4 of the weight.

Nice rack, Ironhead ;-)

Ch
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Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




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