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  #1  
Old 27 Feb 2009
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kle 500 exhaust
hi all, can anyone tell me if i would be ok to put a different muffler on a kle 500, one from another bike? what are the complications with this? i wanted to put a high performance one on and cant really afford to pay £350 for a new one, i was going to just buy a second hand muffler off ebay? any ideas anyone?
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  #2  
Old 28 Feb 2009
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I think there are a couple of people on here that have gone down that route.

You would have to cut off the end can on your standard system in order to fit a slip on end can. I guess it will make your bike run rich so you may have to re-jett and fit a better air filter.

If you check out some of the earlier threds, you may find the info you are after?.

Hope this helps?.

Roy
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  #3  
Old 1 Mar 2009
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I've just done a very simple and effective mod, which has transformed the performance.

Any KTM SX or EXC silencer fits very well on the original pipe work (50mm bore - bearing in mind you have to saw off the old silencer). I bought an almost new one off ebay for £40. These are race exhausts but don't say not for road use, the SX is louder than the EXC which is more restricted. You will need to make a new bracket for the silencer to hang off (10 minute job). All you need to buy is a 50mm exhaust clamp.

I havent needed to rejet yet, but I will ounce I get my hacksaw out onto the airbox.
Last edited by gray9893; 3 Mar 2009 at 21:06.
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Old 1 Mar 2009
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many thanks
thanks you all. gonna go check ebay for a silencer.
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Old 1 Mar 2009
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one more question?
sorry to be a pain, but does it matter what cc ktm the silencer is for? there are a few on ebay for the ktm 250 called powercore? they any good?
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  #6  
Old 3 Mar 2009
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Hi matey,

The powercore will deffo fit as I had one on my race bike, but thay are very loud. I would try and get the standard exhaust, which is of course the part everyone replaces, which is why you can get them cheap, and they are made of top grade alloy, so weigh about 5kg less than the standard can. These are quiter than the aftermarket ones, which is plenty loud enough.

I'm fairly sure the all the standar 250 to the 525 are all a 50mm inlet bore, mines off a 2006 KTM 250f which works great, even the new black (2007-2009) ones will fit. I'll take some pics when I get my camera workin again. The very early ones 2000-2003 have a rounded flange so not sure about them.

Hope that helps, Gray
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  #7  
Old 3 Mar 2009
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thank you
your help is very much appreciated. there are loads on ebay, just wasn't sure if it had to be a similar size bike or a four stroke or what. will grab the next cheap one which comes along.
kind regards
Nathan.
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Old 3 Mar 2009
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Some pics to see how its done, deffo the four stroke. Cheap, but great improvement. Good luck

Gray
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