Thanks guys,
I've posted over at KLR650.net I found a GREAT discussion that's leading me towards the fact that it may just be the battery... I hope.)
As for the installation - I double checked everything I did so I'm not going to open the case just yet.
I have a motorcycle mechanic friend with every tool you could imagine, so hopefully I can see him in the next few days to solve this issue. I'll post back here the results.
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