Go Back   Horizons Unlimited - The HUBB > 4 wheels > Overland Vehicle Projects
Overland Vehicle Projects NEW! Show us your baby! Builds in progress or completed and proven!
Photo by Michael Jordan, enjoying a meal at sunset, Zangskar Valley, India

I haven't been everywhere...
but it's on my list!


Photo by Michael Jordan
enjoying a meal at sunset,
Zangskar Valley, India



Like Tree11Likes

Reply
 
LinkBack Thread Tools Display Modes
  #31  
Old 3 Jun 2015
Registered Users
Veteran HUBBer
 
Join Date: Nov 2009
Location: J10 M40 UK
Posts: 362
Have to agree far better carpentry skills than I have , that's why i had to build in steel tube and aluminium
__________________
Current : 2007 Mowag Bucher Duro 6x6 Motorhome , 2006 Sedici 4x4, 2007 Range Rover supercharged
Reply With Quote
  #32  
Old 3 Jun 2015
Registered Users
Veteran HUBBer
 
Join Date: Feb 2004
Location: UK
Posts: 1,232
can't weld ::
__________________
1990 Landcruiser H60. Full rebuild completed 2014
Reply With Quote
  #33  
Old 10 Jun 2015
Registered Users
New on the HUBB
 
Join Date: Jun 2015
Posts: 18
Cool photos! great job on the build
Reply With Quote
  #34  
Old 27 Jun 2015
Registered Users
HUBB regular
 
Join Date: Feb 2015
Posts: 32
Quote:
Originally Posted by moggy 1968 View Post
wow, nice woodworking, fancy doing mine when you've finished

Need to build some kind of racking system in mine, but it won't be to this standard
Haha cheers mate... I'm struggling to get mine done! Things a taking a bit longer than expected. You never know your own skills until you try, Youtube can be pretty helpful. I'm a chippy by trade so this bit would want to be pretty good.

Quote:
Originally Posted by tacr2man View Post
Have to agree far better carpentry skills than I have , that's why i had to build in steel tube and aluminium
Thanks bud... Yeah looked into Aluminum but timber is so easy to work with and heaps cheaper so worked well for me.

Quote:
Originally Posted by moggy 1968 View Post
can't weld ::
Quote:
Originally Posted by JohnnyDowny View Post
Cool photos! great job on the build
Hey JohnnyDowny, cheers mate!
Reply With Quote
  #35  
Old 27 Jun 2015
Registered Users
HUBB regular
 
Join Date: Feb 2015
Posts: 32
Suzuki SJ70 Adventure Rig Build

After a trying couple of weeks of box building I decided to give that a bit of a rest in hope of bringing some new ideas for the final set up. It was time to bring the Zook back to life. First up, piece together to gearbox.





That shiny new input shaft is very pretty! The return spring was broken which explains the dodgy clutch.



Done!



The puzzle



Bottom end bits and pieces





Bottom end in.



Now the head





All went together like a dream! Kicked over first go which was just awesome! After a few trips and a few adjustments to the distributor timing she is a very happy girl.
Reply With Quote
  #36  
Old 30 Jun 2015
Registered Users
Veteran HUBBer
 
Join Date: Nov 2014
Location: Netherlands
Posts: 157
Impressive work! !

Sent from my GT-I9505 using Tapatalk
Reply With Quote
  #37  
Old 5 Jul 2015
Registered Users
HUBB regular
 
Join Date: Feb 2015
Posts: 32
Quote:
Originally Posted by Blommetje View Post
Impressive work! !

Sent from my GT-I9505 using Tapatalk
Hey thanks Blommetje. Its been quite a learning experience!
Reply With Quote
  #38  
Old 5 Jul 2015
Registered Users
HUBB regular
 
Join Date: Feb 2015
Posts: 32
Suzuki SJ70 Adventure Rig Build

Time to fit the winch!

I have a ARB non winch bar so will have to do some fabrication tricks to fit my little winch in it. The bar its self is very tied so will need a clean up and spray to give Suzi a nice new look.





All the pieces needed



There isn't much up front of the Zooks for fitting a winch so I added a bit of round tube inside the tube rail for more strength



After a bit of fiddling around I found the right height to set the winch at



The winch cradle





Welding the bottom angle





All primed up! + the rear bumper
Reply With Quote
  #39  
Old 9 Jul 2015
Registered Users
Veteran HUBBer
 
Join Date: Nov 2014
Location: Netherlands
Posts: 157
Where are you located? And boy, this is my making my hands itch to get going on a project! I'm poor as f at the moment and have no technical knowledge but all can change right!

And more pics never hurts...

Sent from my GT-I9505 using Tapatalk
Reply With Quote
  #40  
Old 19 Sep 2015
Registered Users
HUBB regular
 
Join Date: Feb 2015
Posts: 32
Well......

After 4 months of prepping I hit a massive financial blow which would see my income for the trip end in June next year. I was absolutely gutted when I found out this news!

So for now the overland adventure will have to be put on hold until I sort things out but for the mean time I've decided to do the backpacking thing to ease the wanderlust.

I got the Zook 90% complete so here are some shots of her



















Thanks for tuning into the build!

To be continued.......
Reply With Quote
  #41  
Old 19 Sep 2015
Registered Users
Veteran HUBBer
 
Join Date: Dec 2003
Location: Wiltshire,UK
Posts: 288
I know how you feel mate.... my project G wagen fund has run dry and I've now got it up for sale.

Still, chin up.... things will look up again later and money will come in.

Great thread so far though
Reply With Quote
  #42  
Old 20 Sep 2015
Registered Users
Veteran HUBBer
 
Join Date: Oct 2007
Location: Bridgend, South wales
Posts: 108
Well done you've done a great job on the zook

The money will come right in the end, don't sweat it.

regards
Gren
Reply With Quote
  #43  
Old 30 Oct 2015
Registered Users
Veteran HUBBer
 
Join Date: Dec 2003
Location: Wiltshire,UK
Posts: 288
Any updates ?
Reply With Quote
  #44  
Old 3 Nov 2015
Registered Users
Veteran HUBBer
 
Join Date: Nov 2014
Location: Netherlands
Posts: 157
Sad to hear about the financial issue. Love the car though! She (?) Will get you somewhere nice soon I hope!

Alex

Sent from my GT-I9505 using Tapatalk
Reply With Quote
  #45  
Old 9 Dec 2015
Banned
HUBB regular
 
Join Date: Oct 2015
Posts: 65
Amazing job!


Overhaul gearbox
New clutch
Clutch cable
Transfer case overhaul (maybe)
New belts
New spark plugs
Sump and Rocker gaskets
Diffs (possible overhaul)
Diff locker (maybe)
New rear brakes
Re spray manifold
Fabricate a winch holder for bulbar
Winch
Re spary bullbar
PVC snorkel
Fabricate sidesteps
Fabricate rear jerry can holder and bumper
Custom draw system
Custom roof rack system
Re spray body
More to come as I uncover or get a bright idea's

Of your original ideas I personally would not respray anything,keep a low profile,
I would remove the bullbar, heavy and useless.
dump the spotlights, heavy, useless, they will break an the first gravel road
Cancel sidesteps because of same reason.
Cancel winch(electric) and buy a trifor.
Darken rear windows for privacy..(theft)
put netting over radiator
Consider second spare tire

I realize i'm a bit late but as you haven't started your travels you can sell that stuff on ebay, and get some of your $ back

Last edited by Churchill; 9 Dec 2015 at 21:29.
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
2006 Suzuki Dr200! Waiting on a New Adventure!! Barterman Ride Tales 0 29 Aug 2014 16:12

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

HU Event and other updates on the HUBB Forum "Traveller's Advisories" thread.
ALL Dates subject to change.

2024:

2025:

  • Queensland is back! May 2-4 2025!

Add yourself to the Updates List for each event!

Questions about an event? Ask here

HUBBUK: info

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 17:34.