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Old 28 Jan 2009
Rickthefix's Avatar
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Join Date: Jan 2009
Location: N Metro Atlanta
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TS185 pulser coil re-wound

I was having issues with the ignition pulser coil in the magneto of my 77 TS185. Seems the coils were burnt. I unwound the coil, paying attention to the # winds & layers. Found some coated magnet/coil wire at radio shack that was of the same gauge. Rewound it and tested it 2 days ago, IT WORKED. All I have to do now is walk down to an industrial supply store down the street from work, buy some high-temp cloth tape, wrap the coil & then epoxy coat it.
I have a 80 TS185 parts bike & the pulser coil on it is bad as well, but the wire is a lot smaller gauge. The magnet/coil wire I bought came in a 3-pack, different sizes. It came with the correct size for the 80's coil, so I'll rewind it too & then try out the stator assembly on my 77. The connector for the CDI box is different & I've already mad adapter wires for it. The CDI box on the 80 is in pretty rough shape and has a split on one end of the metal case. It may or may not be any good. Only testing will tell. If anyone interested, I'll post some pic's on photobucket & post the link.
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Rick-the-fix
N. Metro Atlanta
04 ZX6R / 96 EN500
79 XS650-SF / 77 XS650-D
77 TS185 / 80 TS185 (parts)
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