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28 Jun 2010
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Registered Users
HUBB regular
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Join Date: Jun 2010
Location: Trondheim, Norway
Posts: 51
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1994 XTZ 660 front fork preload adjustable?
Is it possible to adjust preload on the front fork on a 1994 XTZ 660? Or do I need to change the springs to make it less saggy?
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28 Jun 2010
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Lifetime Member
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Join Date: Sep 2009
Location: Australia
Posts: 365
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Fork adjustment
As far as I remember (I sold mine 2 years ago) there is no built in adjustment but all front forks can be adjusted by making a new spacer tube to go under the cap and above the spring. This can be aluminium or PVC tube of diameter a little bit less than the inside of the fork tube. Based on my experience with sagged springs I would make the new spacer about an inch long (or an inch longer than any existing spacer).
Having said that sagged springs are not cured by spacers - all you do is lift the front end which compensates for the sag - but the springs have less compliance. Use them as a short term fix until you can afford new springs - which aren't overly expensive (about $200 in Australia) - and change the fork oil at the same - you'll be amazed at the difference.
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28 Jun 2010
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Registered Users
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Join Date: Dec 2008
Location: Denmark
Posts: 1,417
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new wilbers springs is well under 100euro from ebay.de
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29 Jun 2010
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Registered Users
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Join Date: Jun 2010
Location: Trondheim, Norway
Posts: 51
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Thanks guys, I'll try the quickfix as a temporary hack and order some new springs. How about the rear shock, any adjustments I can do there?
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29 Jun 2010
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Registered Users
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Join Date: Mar 2010
Location: Koper, Slovenia
Posts: 10
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On the rear you can increase spring preload with the big metal nut the spring is sitting on. Undo the locknut, set the big one to your preferences, tighten the locknut.
On the bottom of the shock you have small plastic ring for rebound damping adjustment. Just turn it around, it should (but most of them do not) click when in one of the five positions marked on the ring with numbers, looking from the left side of the bike. 1 - no damping, 2 - normal, ... 5 - full damping.
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Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...
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Lots more comments here!
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New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!
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Read more about Grant & Susan's story
Membership - help keep us going!
Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.
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