Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Andy Miller, UK, Taking a rest, Jokulsarlon, Iceland

I haven't been everywhere...
but it's on my list!


Photo by Andy Miller, UK,
Taking a rest,
Jokulsarlon, Iceland



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 14 Apr 2013
Registered Users
HUBB regular
 
Join Date: Apr 2013
Location: Bend Oregon
Posts: 20
84 XT600 Clutch Cover Needed.

I'm in need of a right side clutch cover for my 84 XT600. It has a hair line crack about the kick starter that goes all the way to the edge of the case. because of of the stress from the kick starter the crack cracked through my jb weld attempt to fix it. It doesn't leak bad, it just seeps a very little amount of oil. I would like to get another case so when the crack does worsen I'm not stuck without a bike. And I don't have the cash for a brand new one. Thanks!
Reply With Quote
  #2  
Old 14 Apr 2013
Registered Users
Veteran HUBBer
 
Join Date: Nov 2009
Location: christchurch newzealand
Posts: 384
I,d be tempted to lay the bike on its side........remove clutch cover and have it welded.......refit and no need to drain the oil....its an option and cheaper than new...
Reply With Quote
  #3  
Old 14 Apr 2013
bacardi23's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Sep 2007
Location: XXX<-Portugal->Azores->Santa Maria (island)
Posts: 1,544
You should have it TIG welded and it'll be good as new or better!
Reply With Quote
  #4  
Old 16 Apr 2013
Registered Users
HUBB regular
 
Join Date: Apr 2013
Location: Bend Oregon
Posts: 20
Thanks for the tips guys but the cover is magnesium so I can't find anyone that will weld it
Reply With Quote
  #5  
Old 20 Apr 2013
Registered Users
HUBB regular
 
Join Date: Apr 2013
Location: Bend Oregon
Posts: 20
Mind sharing a link? Haven't seen any one ebay that will work on an 84.
Reply With Quote
  #6  
Old 21 Apr 2013
Registered Users
HUBB regular
 
Join Date: Apr 2013
Location: Bend Oregon
Posts: 20
Sweet thanks! I'll give it a try.
Reply With Quote
  #7  
Old 21 May 2013
Registered Users
HUBB regular
 
Join Date: Apr 2013
Location: Bend Oregon
Posts: 20
Thanks for the link. Didn't see it in time :/
Reply With Quote
  #8  
Old 22 May 2013
Registered Users
Veteran HUBBer
 
Join Date: May 2013
Location: Wisconsin, USA
Posts: 827
I bought an 88 because of the kick starter, guy thought it was cracked, but it wasn't. Anyway I now have a 3/8 hardish rubber stop for the kick lever to hit and gradually stop. I'm hoping to not have it crack. I did find several just a couple weeks ago by going to the salvage yards ebay store. Not all items are listed or come up in a search so you may have to spend some time going through pages and pages of meaningless parts to find it, they are out there and generally not that pricey, There is a low mileage motor for sale right now that is awfully tempting, just to keep the bike alive for a good long while.
Reply With Quote
  #9  
Old 22 May 2013
bacardi23's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Sep 2007
Location: XXX<-Portugal->Azores->Santa Maria (island)
Posts: 1,544
I welded a "kickstop" - thick piece of 316 stainless steel - directly to my footstand!

but yeah, it can be TIG welded if you have the correct filler rod!

Welding Magnesium
Reply With Quote
  #10  
Old 23 May 2013
Registered Users
HUBB regular
 
Join Date: Apr 2013
Location: Bend Oregon
Posts: 20
Quote:
Originally Posted by jjrider View Post
I bought an 88 because of the kick starter, guy thought it was cracked, but it wasn't. Anyway I now have a 3/8 hardish rubber stop for the kick lever to hit and gradually stop. I'm hoping to not have it crack. I did find several just a couple weeks ago by going to the salvage yards ebay store. Not all items are listed or come up in a search so you may have to spend some time going through pages and pages of meaningless parts to find it, they are out there and generally not that pricey, There is a low mileage motor for sale right now that is awfully tempting, just to keep the bike alive for a good long while.
If you find more clutch covers, mind sending me a link? Thanks.
Reply With Quote
  #11  
Old 24 May 2013
Registered Users
Veteran HUBBer
 
Join Date: May 2013
Location: Wisconsin, USA
Posts: 827
I did see a clutch cover for a '90 on Ebay, I typed in a search for "XT600 parts" (I was looking for another cdi) and it came up somewhere around page 10. didn't save a link but the name of the store is World Wide Motorcycle Parts and more. It is a little different and is for the electric start model but I believe you can take out the kickstart insert.
Reply With Quote
  #12  
Old 29 May 2013
Registered Users
HUBB regular
 
Join Date: Apr 2013
Location: Bend Oregon
Posts: 20
Thanks for the tip! Anyone know if that would fit my 84?
Reply With Quote
  #13  
Old 30 May 2013
Registered Users
HUBB regular
 
Join Date: Apr 2013
Location: Bend Oregon
Posts: 20
Thanks Mezo! Any advice on translating what the page says? I'm having a hard time.
Reply With Quote
  #14  
Old 30 May 2013
Registered Users
Veteran HUBBer
 
Join Date: May 2013
Location: Wisconsin, USA
Posts: 827
The '90 will fit on the clutch side, If you can wait a bit there should be cheaper ones coming up otherwise. That guy is one of the ripoffs as far as prices and shipping goes.

Mezo, he is in Bend, Oregon US. shipping may be not worth it coming from Europe. That is a guess.

Actually I found a bottom end for electric start over there(can't translate either) if something could be worked out to ship the parts together and share shipping cost( obviously I would need to pay a bit more). Anyone that can help
http://www.ebay.de/itm/Motor-Gehause...item53f940ac28
Reply With Quote
  #15  
Old 11 Jun 2013
BCK_973's Avatar
Registered Users
Veteran HUBBer
 
Join Date: Mar 2005
Location: Buenos Aires,City of good sex,mate and asado!
Posts: 539
Mezo!
Of course it will fit.I did that on my 85 55W.
The Ténéré Forum &bull; View topic - rebuilding a 55W in Buenos Aires
There you will see the diferences on the kick area(stronger zone around seal)
I strongly recomend you to buy that 3TB cover.All parts are mechanized to use kick even if the nike was only electric start.
Karl
__________________
http://vientoderipio.blogspot.com/
America is a nice continent,not a country.All people who lives in this continent are americans.Discover it in peace!
Reply With Quote
Reply

Tags
xt600 clutchcover


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
wanted... 1980's XT600 crankcase cover blasta123 Yamaha Tech 1 23 Jan 2013 02:30
Urgent info needed about KLR 650 clutch cable. In Chile. E-Bum South America 7 16 Jan 2013 22:30
Needed: Good XT600 camshaft TheRadBaron Yamaha Tech 0 27 Aug 2012 15:02
XT600 front rotor and clutch plate material Quicken Yamaha Tech 3 20 Mar 2012 15:58
XT600 3AJ seat and rear plastic cover for sale goodwoodweirdo Yamaha Tech 0 2 Mar 2012 14:00

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

ALL Dates subject to change.

2025 Confirmed Events:

  • Virginia: April 24-27 2025
  • Queensland is back! May 2-4 2025
  • Germany Summer: May 29-June 1 2025
  • CanWest: July 10-13 2025
  • Switzerland: Date TBC
  • Ecuador: Date TBC
  • Romania: Date TBC
  • Austria: Sept. 11-14
  • California: September 18-21
  • France: September 19-21 2025
  • Germany Autumn: Oct 30-Nov 2 2025

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 09:37.