Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Hendi Kaf, in Cambodia

I haven't been everywhere...
but it's on my list!


Photo by Hendi Kaf,
in Cambodia



Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 22 Sep 2007
Registered Users
HUBB regular
 
Join Date: Jan 2007
Location: dublin
Posts: 57
and then ...

hi all,
my starter clutch is after going and after 2 days searching here in Ecuador I cannot turn up the part. (89 tenere 3aj). I only have 5 weeks left but am told I will need to wait this time for the part. Its not looking good...

I have the rotor and starter clutch off and the clutch spins quite freely one direction and jams the other (as designed). When I assemble it and refit it though the starter motor just whirrs, sometimes it might turn over for a second before returning to this jamming and inevitable whirring.

When on the crankshaft the starter flywheel has alot of play present, you can shake it back and forth a sizeable amount. I have just noticed that the two bearings for this flywheel are very loose fitting.

Question = anybody know if these two bearings are locatable in a bearings shop or are they strictly yamaha ?

The teeth in the clutch are visibly flattened out = I am pulling them out one by one and reversing them at the moment as the profile on the other side is better. Some are a bitch to get out for some reason = anyone got any experience of pulling teeth?

As I write this it seems blindingly obvious that the bearings are probably my problem and thus preventing the flywheel from spinning straight and smooth and not jamming ... is this correct?

Any other suggestions greatly appreciated = just need this bike to start for another 5 weeks or so ... any short term fixes, ideas or suggestions greatly appreciated ... especially on the bearing front ...

thanks all

f
Reply With Quote
  #2  
Old 22 Sep 2007
Registered Users
Veteran HUBBer
 
Join Date: Aug 2007
Location: Sax, Spain
Posts: 901
Bump Start?

maybe????

bearings should be available in any bearing stockist, a good parts guy (or a promise of a good drink!) usually gets there in the end.
Reply With Quote
  #3  
Old 22 Sep 2007
Registered Users
HUBB regular
 
Join Date: Jan 2007
Location: dublin
Posts: 57
bump

ok I am going to hit the streets for bearings

I once had to jump start an old banger from Prague to Dublin and found it quite tiring. This bike needs a tow to start, impossible otherwise.
Any other direction and I would just go but Im crossing into Colombia from here and think it might be handy to have a quick starter ...

thanks for getting back to me, appreciate it

f
Reply With Quote
  #4  
Old 22 Sep 2007
Registered Users
Veteran HUBBer
 
Join Date: Aug 2007
Location: Sax, Spain
Posts: 901
Dont Forget To Take Old Bearings With Ya

im probably stating the obvious...........but.....it helps to take em along...lol

and Good luck!

Bump start in 3rd gear iff all else fails....with a push preferably! or a longish downhill run..... otherwise you will be..
Reply With Quote
  #5  
Old 22 Sep 2007
Registered Users
Veteran HUBBer
 
Join Date: Jan 2001
Location: Stockholm
Posts: 651
Bearing

I checked the parts catalogue, the partnumber is 93310-530R5. Not sure, maybe the part 530R5 is the standard designation for this bearing. Otherwise, check the bearings themselves: there should be numbers / letters on them.

Good luck
Auke
__________________
Auke
http://aukemarieke.blogspot.com
Reply With Quote
  #6  
Old 22 Sep 2007
Registered Users
HUBB regular
 
Join Date: Jan 2007
Location: dublin
Posts: 57
aaaarrghh

hey thanks guys - brought the bearings around to every bearing shop i cud find and bike stores - no joy ... got to try more on monday - this city sucks for parts

Am I right in presuming this is the cause of my floppy starter flywheel?
The crankshaft bearings were replaced 2000km ago and the crankshaft straightened - shud have changed them then alas ...

Oh also when putting on the rotor how tight do I have to get it? Do I put the nut on the crankshaft and use the hammer, tighten more, hammer again?

Finally ! anybody got a link/ideas to a post about taking those starter clutch teeth out and reversing them ? - I havent seperated the clutch from the rotor yet, the first 4 came out easy but now one or two are impossible to extract ...


as always thanks loads

oh yeah if anybody is flying to ecuador tomorrow? pm me ... haha

cheers

f
Reply With Quote
  #7  
Old 22 Sep 2007
Registered Users
Veteran HUBBer
 
Join Date: Aug 2007
Location: Sax, Spain
Posts: 901
Try an engineering shop

those guys usually know where to get stuff or if not know of someone who knows of someone...... dont get downhearted.
As someone else posted on here somewhere, ( I think it was their signature actually) the wisdom of Yoda.... "there is No can't.... only Do, or Not Do."
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now
, and add your information if we didn't find you.

Next HU Eventscalendar

25 years of HU Events
Be sure to join us for this huge milestone!

ALL Dates subject to change.

2025 Confirmed Events:

Virginia: April 24-27
Queensland is back! May 2-5
Ecuador June 13-15
Germany Summer: May 29-June 1
CanWest: July 10-13
Switzerland: Date TBC
Ecuador: Date TBC
Romania: Date TBC
Austria: Sept. 11-14
California: September 18-21
France: September 19-21
Germany Autumn: Oct 30-Nov 2

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.




All times are GMT +1. The time now is 01:49.