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Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Alessio Corradini, on the Salar de Uyuni, Bolivia, of two locals

I haven't been everywhere...
but it's on my list!


Photo by Alessio Corradini,
on the Salar de Uyuni, Bolivia,
of two locals



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  #1  
Old 20 Sep 2005
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Front end wobble

I have '95 3AJ and it is having a bit of problem with a wagging front end at times. Any suggestions of things to try would be very welcome.

When driving on the freeway, mostly above 60mph/100kph it will start to wobble when switching lanes or entering a turn, usually more of a problem when accelerating/on the gas. Wobble is rather slow, 2 to 3 cycles per second. I have done a few things to the bike but the problem has been there since I got it.

Bike has 6600 miles. I have put in Progressive (brand) springs, the sag is ok. springs are stiffer than stock.
Fresh fork oil, Bel-Ray 10wt. Flushed forks well when changing oil but did not take them apart. oil level set per manual.
Telefix fork brace, (follows road grooves less, still wobbles).
Stock rear shock, spring rate is ok, damping is barely there at all.
New Avon Gripsters on both ends. 30 and 33psi (2bar and 2.2bar)
Cleaned and adjusted head bearings per manual. Bearings look good, no notchy feel.

What might be causing the wobble? Any and all suggestions and ideas will be welcome.
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  #2  
Old 20 Sep 2005
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Forschmiedt, try to check and retight wheel spokes.
AnteK

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  #3  
Old 20 Sep 2005
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yes, check also the rims and the front wheel bearings

mika

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  #4  
Old 20 Sep 2005
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Its not the windsock effect from the high mud guard is it?
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  #5  
Old 21 Sep 2005
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Thanks for the suggestions, these all seem like simple things to check. Keep 'em coming!

I'm a big guy at about 275lbs (125kg). Could a worn out rear shock make the front end feel loose like that?

AnteK, The wheel spins straight and true. Could the spokes be evenly loose all around? I will see if I can find how to check for proper tension.

Mika, I checked rims and bearings before, but will double check.

simmo, I have recently replaced the stock fender with a smaller Acerbis supermoto fender. I will try a bit of street riding with no front fender and see if it acts differently. If that makes a big difference, maybe a low fender is in order for street duty.

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Old 21 Sep 2005
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It's the oil. SAE10 is good for new forks. Try SAE15 or better still 15W20.

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  #7  
Old 21 Sep 2005
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Hello
I had the same problem as you on my 3AJ.
One mechanic and only one, made miracles to my bike, the one I recomended on repair shops around the world, though I guess its unusefull for you cause you're not from France, anyway, here's the possibilitys:

-frame bend in an accident(low probability on a 3AJ, this mechanic had never seen one during all his 30 year long career, and he had serviced quite some machines..)
Though he had seen bend steering axles/fork holders, they will deform if accident and save frame! Control it by placing the lower holder on a perfectly flat surface, there should be no play.
Look under low bearing for play on any side meaning axle is not straight.
Start by checking your steering ends for signs of any smash, if no sign, forgett the rest.

-Spokes unequally tightened making rim wobble left/right(high probability!)
You can't visually see it and only a pro will know where to screw, 0,5 mm makes wonders.

-Steering head bearing play adjustement(high probability), the bolt should only be tightened 0,7 kg.
/or worn bearings!!

-Fork alignement, make sure both are exactly
on the same level in holders, or untight screws a little, with wheel axle tightened, pump up/down, align and tight screws starting on low holder.

-Your tyres(All cross shaped tyres wobble a little on road, example T63)

-Rim equilibration, gyro effect, do you have a gripster?

-Oil level, 10W is a bit thin on road, 15W is recomended.

-Wheel bearings.

Good luck,

Matt



[This message has been edited by Matt595 (edited 20 September 2005).]
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  #8  
Old 22 Sep 2005
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On other bikes this kind of thing is mostly caused by weaker farmes in combination with too much tyre pressure and high windscreens fi.
Now, owning a 3AJ and never had this kind of thing, and driving with hgher tha standard pressures I would start checking the bolts between engine and frame. They tend too loosen making the whole structure weaker. There's 3 on top, 4 low in front, 1 main axle rear suspension, 1 below that behind the engine.

easy check, quick to do. Retorque to factory setting.

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  #9  
Old 22 Sep 2005
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[QUOTE]Originally posted by Forschmiedt:
[B]I have '95 3AJ and it is having a bit of problem with a wagging front end at times. Any suggestions of things to try would be very welcome. <snip>

New Avon Gripsters on both ends. 30 and 33psi (2bar and 2.2bar) <snip>

That sounds way to high.Try 20psi and 22psi
Thats what they're ment to be.
hope that helps

bnai




[This message has been edited by bnai (edited 22 September 2005).]
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  #10  
Old 23 Sep 2005
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Lots of good excuses to spend time in the garage. Much more enjoyable way to spend evenings than the couch and TV.

I will try the tires at different pressures and see how it feels. I asked Avon what they suggested for the tires on my bike but I didn't really like his answer. He said street bike tires should run at 33 and 36psi. Generic answer for a not-very-generic "street" bike.
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  #11  
Old 23 Sep 2005
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2,0 bar front and 2,2 bar rear is definitely good. Don't lower.
1995 3AJ? I thought they stopped in 1991?


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  #12  
Old 23 Sep 2005
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You're probably right, Fred. That number caught my eye on the left side bottom of the barrel and stuck in my brain. 3UY perhaps?

I know I have seen information on how to identify what model it is but don't recall now where.
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  #13  
Old 30 Sep 2005
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Follow-up;

I've checked most of the things suggested.

Lowering tire pressure made handling worse. I'll leave it at 2 and 2.2bar for street duty.

The rim was a bit more out of true than I had thought, about 1.5 to 2mm wobble at worst, and has a shallow dent, maybe 1mm deep over 100mm. A few spoke were a bit on the loose side also. Fortunately the bike has seen little dirt and was stored inside so there is no rust and the nipples all turn.

I spent a bit of time tensioning the spokes and getting the rim a bit closer to true. I now have it down to about 0.5mm at the worst spot. It's not really much harder than trueing a bicycle wheel, just bigger.

Not perfect but a noticeable improvement. I think I'll spend a bit more time tweeking spokes for now and probably have the wheel rebuilt with a nice alloy rim for next summer.
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Old 30 Sep 2005
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its a long while since I had a yamaha, but I don't suppose its any different to the tunes I've played with Honda set ups. it sounds like you have a bad ratio of front to rear spring rate and damping.

you've pointed to all the right bits:
- lets face it, you're a big bloke on a pretty pedestrian bike
- you've changed the front spring (generally, I wouldn't do that) and you've got thin oil at the front. I'd go with the 15W
- you've got no damping at the back (regardless of the sag) so the wobble from an oversprung(?) front doesn't dissipate at the back

for your weight, I wouldn't stiffen the front, but I would increase the damping front and rear and increase the rear spring rate 25% by fitting a new spring to a new (better damped) shock. you essentially need to raise the rear and lower the front to allow for 125kg

in my view, tyres, rims etc only add fractions to a rear-end-heavy, underdamped crock. over tightened steering bearings and loose other bearings/spokes etc won't help, but I reckon you've got a bigger problem rather than a whole heap of minor things
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  #15  
Old 30 Sep 2005
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Yes, start with the basic settingts of the springs and dampings. See www.ohlins.com for this.

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