 |

29 Dec 2008
|
Registered Users
HUBB regular
|
|
Join Date: Mar 2008
Location: Scoootlund
Posts: 62
|
|
re-wiring the bike
Hey. Im just wondering how much you guys recon it would cost to re-wie the whole bike (xt600e 3tb 1990) if I took it into a garage. Ive been thinking about doing it myself for some time now but I really am just sh*t with electrics! Cheers for any help.
|

29 Dec 2008
|
Contributing Member
Veteran HUBBer
|
|
Join Date: Mar 2003
Location: London,England
Posts: 358
|
|
Dont know what it would cost to get a garage to do it, if they are not used to working on xt600e it may take some time.
Have you got a price for a new loom or can you get a s/h loom if so and its the correct loom it should not be to difficult. You will have to remove all plastics seat and tank and would really help if you had another bike the same to copy routing of wires etc.
If your old loom is not to bad and can be repaired use good quality connectors and wire avaible here Vehicle Wiring Products Ltd. Suppliers of auto electrical parts.
good luck
|

29 Dec 2008
|
Registered Users
Veteran HUBBer
|
|
Join Date: Jun 2008
Location: yorkshire england
Posts: 201
|
|
hi the way i would go is as bolla says try to get a good replacment loom ,or mybe your electrics can be repaired . the supplier he recomends sell proper japanese size bullet conectors etc . if you do try to repair yours or have some one do it for you avoid like the black death the cheap nasty red/blue/yellow plastic conectors thay do not match the size of your looms conectors and are crap with a capital C . if you take the bike to a auto electricen do not asume thay will not use the nasty ones most auto electricens work on cars not bikes . you may only have a few dodgy conections or pieces of wire, a good way of telling a good loom from a bad one is how flexible the the wire is a good loom will be very bendy a bad loom will be hard and not flexy, good luck i hope you sort it out but dont condem your loom too soon . zigzag
|

29 Dec 2008
|
 |
Contributing Member
Veteran HUBBer
|
|
Join Date: Mar 2005
Location: Northumberland, uk
Posts: 762
|
|
yoashman, have a bit of confidence - spend a bit of money on good gear from autoelectrics as already suggested (they will give you advice on wire thicknesses to use etc) - lift off the old loom use a digital camera and notepad along with your vehicle wiring diagram - and record everything split the loom carefully and copy it one wire at a time laying each bit out you could use this time to simplify it by keeping all lighting into one bundle engine stuff in another etc you can also build in any extra bits you want for lights, or longer shorter sections for moving stuff about and think about where you put connectors/ fusebox etc to best keep them waterproof and accessible. If you think its so hard get a cheap loom from a breakers off any old bike split it down and see what you reckon to how hard it would be. I have done this once before on a Laverda montjuic and apart from one or two teething problems it all went very well. I am going to do the same this year on the old bilge pump ( r80gs ). It will also give you loads of confidence to approach the electrics in the future. I really am not good with electrics but if you keep it basic, use quality fittings and crimping tools etc -follow the old electrical loom then its not such a big hill to climb.
|

29 Dec 2008
|
Registered Users
HUBB regular
|
|
Join Date: Mar 2008
Location: Scoootlund
Posts: 62
|
|
Hey. Thats great cheers for all the info you guys! I really like making my own bits and doing my own work, doing my own stuff to the bike like building my own pannier rack and only taking it to the garage for its mot. But... I know nothing about wiring, I mean its all gibberish to me. Its like when I first started to work on the bike myself, even taking the rear wheel off made me take a deep breath but that kind of stuff passes the first time you do it cos basacily it really isnt that hard to mess up! But re-wiring the bike!?!?!?  :confused1:  If I mess that up!?!?!? If any of you guys have or could take the time to explain the process that would be great???  Its like when I had to find out what a tappet cover was..."what??!!??"..but now its simple, but electric terms...I have no idea.
Thanks alot so far though!
|

30 Dec 2008
|
Registered Users
Veteran HUBBer
|
|
Join Date: Jun 2008
Location: yorkshire england
Posts: 201
|
|
hi there what is wrong with your electrics. lights/igntion/ indicators/etc or is the whole lot not working . if it is one perticuler thing and the loom is good take of the tank, plastics etc so you can asses the condition then a repair is possibal . if it is the lights for instance with a 12 v test light and a good wiring diagrame work backwoods from the bulb holder until the test light lights up . you could have a bad ignition switch/ or kill switch if your ignition is not working. dont condem the whole electrics for one specific fault . if you have a iffy switch these can be carefully dismantaled and cleaned use a can of electrical contact cleaner and piece of fine sandpaper/emery cloth etc most switches can be repaired just work slowly and sketch down where all the wires go if it looks complex , a multimeter is a good investment ,when set on the continuaty setting a lenth of wire can be checked for a break also switchs can be checked. so changing /fixing the main loom may not solve your problem .just be very carefull around the cdi black box dont poke and prod this, sorry this is a little long winded but you could have an easy fix on your hands or a full rewire /transplant zigzag
|
Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
|
|
Posting Rules
|
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
HTML code is Off
|
|
|
|
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...
2020 Edition of Chris Scott's Adventure Motorcycling Handbook.
"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.
Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers and travel is covered on motorcycles of all sizes.
(ONLY US RESIDENTS and currently has a limit of 60 days.)
Ripcord Evacuation Insurance is available for ALL nationalities.
What others say about HU...
"This site is the BIBLE for international bike travelers." Greg, Australia
"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK
"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia
"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA
"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada
"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa
"This is the answer to all my questions." Haydn, Australia
"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany
Lots more comments here!

Every book a diary
Every chapter a day
Every day a journey
Refreshingly honest and compelling tales: the hights and lows of a life on the road. Solo, unsupported, budget journeys of discovery.
Authentic, engaging and evocative travel memoirs, overland, around the world and through life.
All 8 books available from the author or as eBooks and audio books
Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!
New to Horizons Unlimited?
New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!
Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.
Read more about Grant & Susan's story
Membership - help keep us going!
Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.
You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.
|
|
|