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xt600 e engine help please xt600 e engine help please
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Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
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  #46  
Old 20 Jun 2009
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hrhga did you post before reading the whole of the thread lol.

widget2k4 have you checked the bearings in those replacement cases are seated correctly and spin free
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  #47  
Old 20 Jun 2009
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Yes mate I took all the bearings out to clean and check them,tried tapping the shaft but it made no difference,hopefully it will be ok
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  #48  
Old 24 Jun 2009
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More bad news
everything went together great until i got to the clutch basket.
the replacement i got will not fit,it has a bigger ring of teeth on the drive at the back of the basket than my original one,both baskets have the same number stamped on them 5y100.
now i dont know what to get ?
the replacement i have is from a 1vj engine the same as the cases and crankshaft.
any ideas ?
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  #49  
Old 24 Jun 2009
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put your original on check it all still lines up the same if it fits and all lines up you need a new one off either a 3tb or the later 4pt motor
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  #50  
Old 24 Jun 2009
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the original one lines up fine no problem, there's none available on fleabay for that motor
anyone got one for sale ?
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  #51  
Old 24 Jun 2009
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3aj ones not fit ?
plenty of them on the bay

is there no way of changing the toothed ring ?
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  #52  
Old 24 Jun 2009
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have a look at this one maybe give em a ring for more info

Yamaha XT600 XT 600 (3AJ) Clutch Basket on eBay (end time 27-Jun-09 21:11:20 BST)
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  #53  
Old 24 Jun 2009
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thats the seller i bought all my bits off, great guy.
allready emailed him and waiting on a response,if it has the same amount of teeth do you reckon it will fit ?
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  #54  
Old 24 Jun 2009
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if its got the same teeth and diameter i don't see why not
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  #55  
Old 24 Jun 2009
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lets hope it has then.
will get this bike going yet!
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  #56  
Old 26 Jun 2009
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Good news at last.
the 3aj clutch basket is the one that fitted,it has 71 teeth the others had 74.
so its all back together now just need it back in the frame on sunday and hope she starts up.
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  #57  
Old 26 Jun 2009
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Good news!

Don't forget to keep us posted!


Vando
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  #58  
Old 27 Jun 2009
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Well more good news and some not so good.
Got the motor in today and got it started,it was nice and quiet I must say and idled nice.
The carb was pouring petrol out the bottom for some reason.
Also when operating the electric starter the earth wire from the battery was melting and smoking?
Also there is a bolt hole right next to where the neutral switch goes does anyone know what that's for because it was pouring oil out until I stuck a bolt into it
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  #59  
Old 27 Jun 2009
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sounds like carb float is sticking or is set up wrong if it coming out of the overflow pipe.
earth lead needs to be clean and tight make sure there is no paint under it so its metal to metal on all earthing surfaces.
the bolt hole right next to where the neutral switch goes is the engine oil drain plug
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  #60  
Old 27 Jun 2009
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there are 2 pipes coming from bottom of carb,they go down beside the swinging arm,the fuel is coming out direct from the bottom of the carb,how many pipes should be coming from the carb as i have loads of pipes and dont know where they go,there is a rather big pipe comes from the carb with a valve thing on the other end which looks like it should fit into something but i dont know what ?

the bolt next to the neutral switch i think is where the old style clutch lever rod was fastened to and i just forgot to put a bolt in it.

Where does the wire from the earth on the battery go to ? do i just bolt it directly to the frame as i dont have anywhere else to connect it to.
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