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Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
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  #1  
Old 9 Oct 2009
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XT600e with kickstart...doable?

I have an XT600e (2000) with electric start only and would like to convert the bottom end to a kickstart as well, has anyone done it and how much has to be done to the crankcases?
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Old 10 Oct 2009
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Quote:
Originally Posted by captain haddock View Post
I have an XT600e (2000) with electric start only and would like to convert the bottom end to a kickstart as well, has anyone done it and how much has to be done to the crankcases?
This is easisly done in 30 minutes if you have all the bits.

You will need a kick start mechanism, kick start lever and a cover off a kicker XT600 (and a gasket if you can't re-use the old one).

The question has been asked here many times (look for old threads).

I may have all the bits you need (except the kick start lever).
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Old 12 Oct 2009
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Original cover can easily be used

Hi Captain,

You don't need to change the right crank case cover on your year of bike, there is a plastic plug that can just be pushed out to reveal the hole for the kick-start shaft to pass through. There is a strengthening plate that idealy should be fitted into this hole.

Search the earlier threads for it's number and lists of parts required. I would allow a day to do it, remembering that you may need to loosen the exhaust to allow you to remove the oil link pipe that goes between the top crank case and the right cover, plus carefully scrapping the old gasket off takes ages.

Good luck

Mark
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Old 12 Oct 2009
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hmm if my brain still works, 2000 model has clutch on right side, and no hole (closed by plastic)

so you can't open the hole, nor replace the right side cover with a previous model one.
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Old 12 Oct 2009
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Originally Posted by cyberzar View Post
hmm if my brain still works, 2000 model has clutch on right side, and no hole (closed by plastic)

so you can't open the hole, nor replace the right side cover with a previous model one.
What???

Is the clutch on the left on yours??? It's a one off if it is!!!

The clutch covers are all the same except for the hole (and colour).
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Old 12 Oct 2009
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Sorry did not explain properly...

starting from late models clutch CABLE is on the right side. So you can't use a previous model right cover.
And if i'm remembering correctly, on these late models (DJ02) the right carter cover has no plastic cover where originally was kickstart shaft.
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