Go Back   Horizons Unlimited - The HUBB > Technical, Bike forums > Yamaha Tech
Yamaha xt600e 2003 dj02 crankcase right broken Yamaha xt600e 2003 dj02 crankcase right broken
Register FAQ Calendar Today's Posts
Yamaha Tech Originally the Yamaha XT600 Tech Forum, due to demand it now includes all Yamaha's technical / mechanical / repair / preparation questions.
Photo by Hendi Kaf, in Cambodia

I haven't been everywhere...
but it's on my list!


Photo by Hendi Kaf,
in Cambodia



Like Tree3Likes

Reply
Page 1 of 3 1 23
 
LinkBack Thread Tools Display Modes
  #1  
Old 12 Jun 2020
Registered Users
New on the HUBB
  
Join Date: Jun 2020
Location: Dominican republic
Posts: 16
Yamaha xt600e 2003 dj02 crankcase right broken
hi I have a Yamaha xt600e 2003 dj02

and my crankcase the right side is broken, I want to know if I can use crankcase from earlier years like 1990 or 1986, because I don't find newer.
Attached Thumbnails
Yamaha xt600e 2003 dj02 crankcase right broken-whatsapp-image-2020-06-10  

Yamaha xt600e 2003 dj02 crankcase right broken-whatsapp-image-2020-06-10  

Reply With Quote
  #2  
Old 12 Jun 2020
Grant Johnson's Avatar
HU Founder
Veteran HUBBer
  
Join Date: Dec 1997
Location: BC Canada
Posts: 7,324
I must be blind - I can't see where it's broken. I DO see casting marks which might look like cracks. Can you put an arrow where it's broken?
__________________
Grant Johnson
Seek, and ye shall find.
------------------------
Inspiring, Informing and Connecting travellers since 1997!
www.HorizonsUnlimited.com
Reply With Quote
  #3  
Old 13 Jun 2020
Registered Users
New on the HUBB
  
Join Date: Jun 2020
Location: Dominican republic
Posts: 16
in the second picture I draw a black line, there is where is cracked


I am disarming the engine, to see if I can weld it, but I prefer to put a crankcase. if I can use one from a earlier model it would be great, I cant find a 99-03 one. on eBay I just found 84, 88, 90. and some are expensive.
Reply With Quote
  #4  
Old 13 Jun 2020
Registered Users
New on the HUBB
  
Join Date: Jun 2020
Location: Dominican republic
Posts: 16
look in the yellow circle
Attached Thumbnails
Yamaha xt600e 2003 dj02 crankcase right broken-whatsapp-image-2020-06-10  

Reply With Quote
  #5  
Old 13 Jun 2020
R.I.P. 25 November 2021
Veteran HUBBer
  
Join Date: Feb 2010
Posts: 688
Quote:
Originally Posted by traians View Post
I am disarming the engine, to see if I can weld it,
It is non repairable, my 600E cracked in the exact same spot, buy this one (nearest to you).

https://www.ebay.com/itm/1990-90-Yam...MAAOSwb4VbqlJS

Mezo.
Reply With Quote
  #6  
Old 13 Jun 2020
Registered Users
New on the HUBB
  
Join Date: Jun 2020
Location: Dominican republic
Posts: 16
but do you know if I can use crankcase from earlier years, if I can use it I can order it right know
Reply With Quote
  #7  
Old 14 Jun 2020
R.I.P. 25 November 2021
Veteran HUBBer
  
Join Date: Feb 2010
Posts: 688
Quote:
Originally Posted by traians View Post
but do you know if I can use crankcase from earlier years, if I can use it I can order it right know
Only the 3AJ.

Mezo.
Reply With Quote
  #8  
Old 14 Jun 2020
Registered Users
Veteran HUBBer
  
Join Date: Feb 2012
Location: Milan, Italy
Posts: 613
mezo, just out curiosity, whats the difference that makes it impossible to use later model cases?
Reply With Quote
  #9  
Old 15 Jun 2020
R.I.P. 25 November 2021
Veteran HUBBer
  
Join Date: Feb 2010
Posts: 688
Quote:
Originally Posted by turboguzzi View Post
mezo, just out curiosity, whats the difference that makes it impossible to use later model cases?
Not sure if i understand Bob? later as in the 4PT? i know the clutch actuation is different on them (being on the right) where as the 3AJ & 3TB are the same side.

Geoff knows more on engine swaps than me, he`s done most.

Mezo.
Reply With Quote
  #10  
Old 15 Jun 2020
Registered Users
New on the HUBB
  
Join Date: Jun 2020
Location: Dominican republic
Posts: 16
Quote:
Originally Posted by Mezo View Post
Only the 3AJ.

Mezo.
The 3AJ is the only one i can use??
Reply With Quote
  #11  
Old 15 Jun 2020
R.I.P. 25 November 2021
Veteran HUBBer
  
Join Date: Feb 2010
Posts: 688
Quote:
Originally Posted by traians View Post
The 3AJ is the only one i can use??
Your bike has an e-start right, most of the early bikes are kicker only, the 1VJ was both kicker & e-start but uses a unique starter that only fits that bike.

Your bike is a 3TB, it is basically the 3AJ engine carried forward.

Im unsure if the Belgarda or the TT600 cases will match? but whatever it must be an e-strart engine.

Mezo.
Reply With Quote
  #12  
Old 16 Jun 2020
Registered Users
New on the HUBB
  
Join Date: Jun 2020
Location: Dominican republic
Posts: 16
Quote:
Originally Posted by Mezo View Post
Your bike has an e-start right, most of the early bikes are kicker only, the 1VJ was both kicker & e-start but uses a unique starter that only fits that bike.

Your bike is a 3TB, it is basically the 3AJ engine carried forward.

Im unsure if the Belgarda or the TT600 cases will match? but whatever it must be an e-strart engine.

Mezo.

Mine is the 4pt, the last year of the xt600e.
The 3TB is 1990 and up. So you think i can use the crankcase cover?

Thank you!
Reply With Quote
  #13  
Old 16 Jun 2020
R.I.P. 25 November 2021
Veteran HUBBer
  
Join Date: Feb 2010
Posts: 688
Quote:
Originally Posted by traians View Post
Mine is the 4pt, the last year of the xt600e.
The 3TB is 1990 and up. So you think i can use the crankcase cover?

Thank you!
Sorry i missed the year, so the main difference is how the clutch is operated, on yours the 4PT it is from the RH side & on previous models its from the LH side, i dont not know if this makes any difference internally though? i will try & find out if the case are the same.

EDIT: I sent Geoff a message so he may chime in soon with your answer.

Mezo.
Reply With Quote
  #14  
Old 16 Jun 2020
R.I.P. 25 November 2021
Veteran HUBBer
  
Join Date: Feb 2010
Posts: 688
I spoke with Geoff, short answer is NO because of the clutch issue, if you did it with an older case (if it can be done) you would need the whole clutch, the rod end, clutch cable, cover & brackets, and not 100% if it would even work (never done it).

He says your better using an original case (4PT)
Last edited by Mezo; 16 Jun 2020 at 10:54.
Reply With Quote
  #15  
Old 16 Jun 2020
Registered Users
New on the HUBB
  
Join Date: Jun 2020
Location: Dominican republic
Posts: 16
Quote:
Originally Posted by Mezo View Post
Sorry i missed the year, so the main difference is how the clutch is operated, on yours the 4PT it is from the RH side & on previous models its from the LH side, i dont not know if this makes any difference internally though? i will try & find out if the case are the same.

EDIT: I sent Geoff a message so he may chime in soon with your answer.

Mezo.
thank you! I appreciated it
Reply With Quote
Reply
Page 1 of 3 1 23

« Previous Thread | Next Thread »

Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On

Similar Threads
Thread Thread Starter Forum Replies Last Post
Best tyres for xt600e 2003 4pt Brad XT Yamaha Tech 26 13 Jun 2016 09:26
Yamaha Service Repair Manuals PDF martinanderson Yamaha Tech 0 31 May 2016 00:25
WANTED: Yamaha XT600E Header Pipes Guest121 TRAVEL Equipment for Sale / Wanted 2 2 Feb 2012 23:25

 
 

Announcements

Thinking about traveling? Not sure about the whole thing? Watch the HU Achievable Dream Video Trailers and then get ALL the information you need to get inspired and learn how to travel anywhere in the world!

Have YOU ever wondered who has ridden around the world? We did too - and now here's the list of Circumnavigators!
Check it out now, and add your information if we didn't find you.

Next HU Eventscalendar

25 years of HU Events
Be sure to join us for this huge milestone!

ALL Dates subject to change.

2025 Confirmed Events:

Virginia: April 24-27 2025
Queensland is back! May 2-4 2025
Germany Summer: May 29-June 1 2025
CanWest: July 10-13 2025
Switzerland: Date TBC
Ecuador: Date TBC
Romania: Date TBC
Austria: Sept. 11-14
California: September 18-21
France: September 19-21 2025
Germany Autumn: Oct 30-Nov 2 2025

Add yourself to the Updates List for each event!

Questions about an event? Ask here

See all event details

 
World's most listened to Adventure Motorbike Show!
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...

Adventurous Bikers – We've got all your Hygiene & Protection needs SORTED! Powdered Hair & Body Wash, Moisturising Cream Insect Repellent, and Moisturising Cream Sunscreen SPF50. ESSENTIAL | CONVENIENT | FUNCTIONAL.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

2020 Edition of Chris Scott's Adventure Motorcycling Handbook.

"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)



Ripcord Rescue Travel Insurance.

Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.

Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.

Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!


 

What others say about HU...

"This site is the BIBLE for international bike travelers." Greg, Australia

"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK

"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia

"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA

"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada

"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa

"This is the answer to all my questions." Haydn, Australia

"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany

Lots more comments here!



Five books by Graham Field!

Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook

"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.



Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!

Your ad could be here, on EVERY page of the HUBB, or the whole website, or as many as you like!

New to Horizons Unlimited?

New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!

Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.

Susan and Grant Johnson Read more about Grant & Susan's story

Membership - help keep us going!

Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.

You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.



All times are GMT +1. The time now is 13:34.

Contact Us - Horizons Unlimited Motorcycle Travellers Website - Archive - Privacy Statement - Top