1Likes
-
1
Post By Marko Poko
|
24 Nov 2017
|
Registered Users
New on the HUBB
|
|
Join Date: Nov 2017
Posts: 5
|
|
In Nowheresville Mexico with a Clutch Release Arm Issue - Help please?
Bike: 2002 F650GS
Location: Nayarit, Mexico
Appreciate the help. Doing this in less than ideal conditions, but all things considered not the worst place to be broken down.
In the process of replacing the water pump seals, the clutch release arm (horizontal shaft coming out of clutch) was pushed back into it's housing. Yes, this is because I tried to put the cover back on when it wasn't lined up properly. My folly.
My question is - do I remove the clutch cover and hammer it back out to it's seated position? Is there anything that may have been damaged as a result? Any recommendations for this process?
Photo attached showing the clutch release arm sitting out at an angle. It's loose to the touch.
Thank you if anyone has experience with this and can help! I need to be back on the road in two weeks or so or else I'm gonna miss Christmas with my mom, which was the only thing she made me promise when I left a few months back. This one's for you mom!
|
24 Nov 2017
|
|
HU Founder
Veteran HUBBer
|
|
Join Date: Dec 1997
Location: BC Canada
Posts: 7,299
|
|
I know zip about F650's, but it looks like a normal clutch. First off I'd pull the outer pressure plate off - 6 bolts - and see what's going on inside. It might be an easy and obvious fix once you get in there.
Post a pic of the insides! And one of the inside of the outer cover would be very helpful too.
Hopefully an F650 expert will weight in.
Good luck!
__________________
Grant Johnson
Seek, and ye shall find.
------------------------
Inspiring, Informing and Connecting travellers since 1997!
www.HorizonsUnlimited.com
|
24 Nov 2017
|
Registered Users
New on the HUBB
|
|
Join Date: Nov 2017
Posts: 5
|
|
Thank you Grant. There's a great video for removal of the clutch cover on YouTube ( https://www.youtube.com/watch?v=wpwG9nPqIBM&t=852s).
But, it doesn't cover re-seating that bearing. I read a pretty vague description about removing the out plate, heating it up, and pressing the bearing in at that point. If anyone has any experience or knowledge of this process I appreciate it!
Will post pictures per your request Grant.
|
24 Nov 2017
|
Registered Users
New on the HUBB
|
|
Join Date: Nov 2017
Posts: 5
|
|
Here are photos of removal of the clutch cover plate (not a technical term?). Six 10mm bolts under slight pressure from the springs. You can see the clutch plates clearly in one of the photos.
Currently have the clutch plate heating in a toaster at 120 degrees celsius (250f) and the bearing in the freezer. Going to see if I can press it myself here shortly.
Note: When re-installing the clutch cover plate you want a torque of 10 N-m, same as the engine cover bolts.
Will update with my success or failure. Still open to input from anyone who may know better what they are doing than I do .
|
25 Nov 2017
|
|
HU Founder
Veteran HUBBer
|
|
Join Date: Dec 1997
Location: BC Canada
Posts: 7,299
|
|
That looks exactly right to me, good job!
Tip - once you have the bearing pressed back in, put a big weight on it as it will tend to move out just a little bit as it all cools.
__________________
Grant Johnson
Seek, and ye shall find.
------------------------
Inspiring, Informing and Connecting travellers since 1997!
www.HorizonsUnlimited.com
|
26 Nov 2017
|
Registered Users
New on the HUBB
|
|
Join Date: Nov 2017
Posts: 5
|
|
The good and the bad:
1) The bearing didn't drop in as easily as I thought after heating. I didn't have any tools to press it or hammer it back in either. Took it to a mechanic down the street who had it back in a few minutes.
IMPORTANT: In this picture you can see the bearing after it's been re-seated. It is important that if you need to hammer this back in you only contact the metal outer ring of the bearing. The inner portion (which looks like an easier surface to hammer on) will loosen the bearings if you apply pressure to it and then the problem compounds.
As it is, sewing up the bike today and hoping to be rolling.
|
27 Nov 2017
|
|
HU Founder
Veteran HUBBer
|
|
Join Date: Dec 1997
Location: BC Canada
Posts: 7,299
|
|
Well done! And a good tip too - hammering on the inner bearing race will trash the bearing at the first hit, and it won't last long after that.
__________________
Grant Johnson
Seek, and ye shall find.
------------------------
Inspiring, Informing and Connecting travellers since 1997!
www.HorizonsUnlimited.com
|
Currently Active Users Viewing This Thread: 1 (0 Registered Users and/or Members and 1 guests)
|
|
Posting Rules
|
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts
HTML code is Off
|
|
|
|
Next HU Events
ALL Dates subject to change.
2024:
- California: April 18-21
- Virginia: April 25-28
- Germany Summer: May 9-12
- Québec: May 17-19
- Bulgaria Mini: July 5-7
- CanWest: July 11-14
- Switzerland: August 15-18
- Ecuador: August 23-25
- Romania: August 30-Sept 1
- Austria: September 12-15
- France: September 20-22
- Germany Autumn: Oct 31-Nov 3
2025 Confirmed Events:
- Virginia: April 24-27 2025
- Queensland is back! May 2-4 2025
- Germany Summer: May 29-June 1 2025
- CanWest: July 10-13 2025
- Switzerland: Date TBC
- Ecuador: Date TBC
- Romania: Date TBC
- Austria: Sept. 11-15
- California: September 18-21
- France: September 19-21 2025
- Germany Autumn: Oct 30-Nov 2 2025
Add yourself to the Updates List for each event!
Questions about an event? Ask here
See all event details
Check the RAW segments; Grant, your HU host is on every month!
Episodes below to listen to while you, err, pretend to do something or other...
2020 Edition of Chris Scott's Adventure Motorcycling Handbook.
"Ultimate global guide for red-blooded bikers planning overseas exploration. Covers choice & preparation of best bike, shipping overseas, baggage design, riding techniques, travel health, visas, documentation, safety and useful addresses." Recommended. (Grant)
Ripcord Rescue Travel Insurance™ combines into a single integrated program the best evacuation and rescue with the premier travel insurance coverages designed for adventurers.
Led by special operations veterans, Stanford Medicine affiliated physicians, paramedics and other travel experts, Ripcord is perfect for adventure seekers, climbers, skiers, sports enthusiasts, hunters, international travelers, humanitarian efforts, expeditions and more.
Ripcord travel protection is now available for ALL nationalities, and travel is covered on motorcycles of all sizes!
What others say about HU...
"This site is the BIBLE for international bike travelers." Greg, Australia
"Thank you! The web site, The travels, The insight, The inspiration, Everything, just thanks." Colin, UK
"My friend and I are planning a trip from Singapore to England... We found (the HU) site invaluable as an aid to planning and have based a lot of our purchases (bikes, riding gear, etc.) on what we have learned from this site." Phil, Australia
"I for one always had an adventurous spirit, but you and Susan lit the fire for my trip and I'll be forever grateful for what you two do to inspire others to just do it." Brent, USA
"Your website is a mecca of valuable information and the (video) series is informative, entertaining, and inspiring!" Jennifer, Canada
"Your worldwide organisation and events are the Go To places to for all serious touring and aspiring touring bikers." Trevor, South Africa
"This is the answer to all my questions." Haydn, Australia
"Keep going the excellent work you are doing for Horizons Unlimited - I love it!" Thomas, Germany
Lots more comments here!
Diaries of a compulsive traveller
by Graham Field
Book, eBook, Audiobook
"A compelling, honest, inspiring and entertaining writing style with a built-in feel-good factor" Get them NOW from the authors' website and Amazon.com, Amazon.ca, Amazon.co.uk.
Back Road Map Books and Backroad GPS Maps for all of Canada - a must have!
New to Horizons Unlimited?
New to motorcycle travelling? New to the HU site? Confused? Too many options? It's really very simple - just 4 easy steps!
Horizons Unlimited was founded in 1997 by Grant and Susan Johnson following their journey around the world on a BMW R80G/S.
Read more about Grant & Susan's story
Membership - help keep us going!
Horizons Unlimited is not a big multi-national company, just two people who love motorcycle travel and have grown what started as a hobby in 1997 into a full time job (usually 8-10 hours per day and 7 days a week) and a labour of love. To keep it going and a roof over our heads, we run events all over the world with the help of volunteers; we sell inspirational and informative DVDs; we have a few selected advertisers; and we make a small amount from memberships.
You don't have to be a Member to come to an HU meeting, access the website, or ask questions on the HUBB. What you get for your membership contribution is our sincere gratitude, good karma and knowing that you're helping to keep the motorcycle travel dream alive. Contributing Members and Gold Members do get additional features on the HUBB. Here's a list of all the Member benefits on the HUBB.
|
|
|